2008 Gas Over Hydraulic Actuator Catalog

Transkript

GOH
Gas
Over
Hydraulic
Actuator
Catalog
ARDEBIL INDUSTRIAL VALVES
2008
GOHCAT/8/R0
index
GENERAL........................................................................................................4
Standard accessories....................................................................................5
Optional accesories .......................................................................................5
Principle applications ....................................................................................6
Local Control LC ...........................................................................................6
Remote Control RC .....................................................................................6
Line Break
LB..............................................................................................7
Emergency Shut Down ESD .......................................................................7
ASSEMBLY .....................................................................................................8
To make the actuator selection ...................................................................8
OPERATING PRINCIPLES .............................................................................9
Local Control LC ...........................................................................................9
Remote Control RC .....................................................................................9
Line Break
LB............................................................................................10
Emergency Shut Down ESD .....................................................................10
Low Pressure ESD .......................................................................................10
High Pressure ESD ......................................................................................11
High & Low Pressure ESD...........................................................................11
Differential Pressure Switch DPS .............................................................11
Torque Limit .................................................................................................12
Reservoir Tank .............................................................................................12
Hand Pump...................................................................................................12
Gas Filtration................................................................................................12
Service ..........................................................................................................13
Assembly ......................................................................................................13
Commissioning ............................................................................................13
Maintenance ................................................................................................13
GOH Actuator Data Sheets ...................................................................14-19
Local and Remote Control scheme ...........................................................20
Local Control Low Pressure ESD scheme.................................................21
Local Control High and Low Pressure ESD Openning Prevention
for High Differential Pressure with Pneumatic Line Break scheme .......22
Local Control with Pneumatic Line Break scheme ..................................23
Local and Remote Control with Pneumatic Line Break scheme ...........24
Local Control High and Low Pressure ESD
with Pneumatic Line Break scheme ..........................................................25
Local and Remote Control Low Pressure ESD scheme..........................26
Local Control Low Pressure ESD
Openning Prevention for High Differential Pressure scheme .................27
Valve Data Sheet..........................................................................................28
Gas Over Hydraulic (GOH) Actuator Data Sheet ......................................29
GOH Gas Over Hydraulic Actuator
GENERAL
GENEL
Gas Over Hydraulic GOH
A valve operator which is designed for usage in
pipelines and operates by line pressure.
It can control the valve full automaticly under severe
whether conditions without need
Of manpower and electricity.
Varieties are available depending on geograhpycal
conditions, engineering considerations and
operational requirements. Standard products are
suitable to work at temperature interval of - 29 to
80¡c. Actuators suitable to work under - 70¡c can
be produced upon request. All pressure carrying
equipments used in goh actuator comply to asme
sec. Viii and inspected as per NDT methods.
Modifications for problem solution according to
scope of usage, pressure differences, climatic & site
conditions, erection and maintenance requirements
are offered by expert vastaß personnel.
Gaz-Hidrolik Aktuatr GOH
DoÛal Gaz Boru HatlarÝnda kullanÝlmak zere dizayn
edilmiß, hat basÝncÝnÝ kullanarak alÝßan Valf
aktuatrdr.
ÜnsanÝn ve elektrik enerjisinin bulunmadÝÛÝ, her trl
hava koßullarÝnda tam otomatik olarak alÝßabilir.
CoÛrafi gerekliliklere, Mhendislik alÝßmalarÝna ve
ißletme ßartlarÝna gre eßitlemeleri vardÝr.
Standart retim aktuatrler -29 + 80 ¡ C aralÝÛÝnda
alÝßabilir. zel istek durumunda -70¡ C 'ye kadar
alÝßabilen imalat yapÝlÝr.
GOH Aktuatorde kullanÝlan tm basÝnlÝ ekipmanlar
ASME Section VIII'e gre imal edilmiß olup NDT
muayenelerden geirilmißtir.
KullanÝm amacÝ, basÝn deÛißkenleri, iklim ve saha
koßullarÝ, kurulum ve bakÝm ßartlarÝna gre uygun
zm modifiye edilir.
4
Gas Over Hydraulic Actuator Catalog / 2008 a
Standard accessories
Hand pump :
To control the valve manually without using the pipeline
gas (all other alternative combinations include the hand
pump).
Gas Filtration :
Flowing gas used to operate the actutor is cleaned through
the filters.
Standart aksesuarlar
El PompasÝ :
Gaz kullanÝlmadan manuel ama-kapama yapmak; El
pompasÝ ile alÝßtÝrma (tm diger alternatif kombinasyonlarda
el kumanda dahildir).
Gaz Filtreleme :
Hattan beslenen gaz filtrelenerek kullanÝlÝr.
Optional accesories
Differencial Pressure Switch DPS :
It is used to prevent the goh actuator opens under high
differential pressure.
Reservoir Tank RT :
When the flowing gas is not available to operate the actuator,
a spare gas tank with at least a single operation capacity
is necessary.
Tork-limit TL :
Prevents over loading of valves by adjusting the output
torque of actuator.
Power loss Detection PLD :
To control any loss of power.
Opsiyonel Aksesuarlar
BasÝn FarkÝ AnahtarÝ DPS :
GOH Aktuatorn yksek diferansiyel basÝn altÝnda amasÝnÝn
engellenmesi isteniyorsa eklenmelidir,
Yedek Gaz TankÝ RT :
Hattan gaz kullanÝmÝ kesildiÛinde, asgari bir ama bir kapatma
iin yedek gaz tankÝ istendiÛinde eklenmelidir.
Tork SÝnÝrlandÝrma TL :
Valfin aßÝrÝ tork ile yklenmesini nlemek istendiÛinde
eklenmelidir.
Enerji KaybÝ Dedektr PLD :
Enerji kaybÝnda kontrol istendiÛinde eklenmelidir.
a GOHCAT/8/R0
5
Principle applications
It is necessary to know primarily the existing
pressure interval to be used for the actuator.
Our actutors work generally under below
pressure intervals :
¥ Operational power available between 7 to
100 bar interval
¥ Operational power required for special
designs upon request
Standard operational varieties may be selected
after power source is determined and very
special selections may also be offered.
BaßlÝca uygulamalar
ncelikle aktuatrn kullanÝlacaÛÝ yerdeki gazÝn
kullanÝlabilir basÝn aralÝÛÝ belirleyici olacaktÝr.
Genel olarak aktuatrlerimiz;
¥ 7-100 bar basÝn aralÝÛÝnda gle ißletilen
standart tipler,
¥ DeÛißik basÝn aralÝklarÝ iin zel imal edilen
tercihleri yapÝlabilir.
BasÝn kaynaÛÝ seildikten sonra aßaÛÝdaki
standart ißletim tipleri seilebilir. Üstenirse daha
zel tercihlerde yapÝlabilir.
Local Control LC
This simple control operates the valve only
locally. Different modifications (DP, ESD, etc.)
are available upon request and reservoir may
be added.
Lokal Kontrol LC
GOH Aktuatorn yalnÝzca bulunduÛu yerden
valfi ama ve kapama yapabilmesi istendiÛinde
kullanÝlan basit tiptir. Üstenirse farklÝ
modifikasyonlar yapÝlabilir.(DP,ESD, vs)
rezervuar eklenebilir.
Remote Control RC
When the valve is required to control from
control panel, GOH actuator is equipped with
remote control system. DP, ESD, etc.
Modifications and reservoir addition may be
required.
Uzaktan Kontrol RC
GOH Aktuatorn uzaktan (kontrol merkezinden)
kumanda ile ama-kapama yapÝlmak
istendiÛinde kullanÝlÝr. Lokal olarak ißletime
sahiptir. ÜsteÛe gre farlÝ modifikasyonlar
yapÝlabilir.(DP,ESD vs) rezervuar ilave edilebilir.
6
Line Break
LB
When the decreasing rate of line pressure is
more than the adjusted rate, the actuator is
required to close the valve automatically.
ESD, RC, DPS, etc. Modifications are available.
No need for electricity to initiate the line break
action.
Hat Kesme Sistemi
LB
Hattaki gaz basÝncÝnÝn dßme hÝzÝ ayarlanan
miktarÝn zerine ÝkmasÝ durumunda aktatrn
otomatik olarak valfi kapatmasÝ ißlemidir. Bu
ißlemi gerekleßtirirken herhangi bir elektrik
enerjisi gerekmemektedir. Üstenmesi halinde
deÛißik konfigrasyonlar yapÝlabilir.(ESD, RC,
DPS vs)
Emergency Shut Down ESD
This is necessary to close the valve by GOH
actuator when predicted emergency cases
occur. Alternative selections are possible;
¥ Low Pressure Control (LP) : To control open
or close at low pressure,
¥ High Pressure Control (HP) : To control
open or close at high pressure,
¥ High & Low Pressure Control (LP&HP): To
control open or close at both high and low
pressure. RC, DPS, LB & RT may be added
if required.
Acil Kapatma Sistemi ESD
GOH Aktuatorn belirlenen acil durumlarda
hattÝn kapatÝlmasÝ istendiÛinde kullanÝlÝr. Bu
tipte alternatif tercihler yapÝlabilir;
¥ Low Pressure Control (LP) : Dßk basÝn
ama veya kapama kontrol istendiÛinde,
¥ High Pressure Control (HP) : Yksek basÝn
ama veya kapama kontrol istendiÛinde,
¥ High & Low Pressure Control (LP&HP) Dßk
ve yksek basÝn ama veya kapama kontrol
istendiÛinde,
Üstenirse RC, DPS, LB, TL ve RT eklenebilir,
a GOHCAT/8/R0
7
ASSEMBLY
KURULUM VE MONTAJ
GOH actuator should be equipped to valve by an
experienced team.
GOH Aktuatorn Valf zerine montajÝ bu konuda bilgi
sahibi uzman bir ekip tarafÝndan yapÝlmalÝdÝr.
Following information is necessary to
make the actuator selection;
1. Torque values of the valve used ( break to open /
BTO, run to open / RTO & run to close / RTC )
2. Max torque output of GOH should be 40% more then
that required for valve.
3. Flow direction and gas pressure ( max - min - norm)
4. Valve stem diameter and wedge dimensions.
5. Actuator connecting flange standard ISO 150 5211 or short code of the same ( Fxx ) and
dimensions.
6. Valve data sheet (VDS) & actuator data sheet (ADS)
should be filled in detail and additional requirements
should be indicated.
After proper actuator selection and procurement, the
assembly of the same at site should not be initiated
before comparing the info of DS with the existing valve
specifications. The connecting flange and stem
dimensions should also be checked for coincidence
and the GOH actuator has to be lifted by convenient
means in order to assemble to the valve. Pilot line fitings
should be carefully connected to the proper places
indicated on the pipeline, considering the up & down
stream directions.
Aktuatr seimi yapÝlÝrken aßaÛÝdaki
bilgilere ihtiya vardÝr;
1- KullanÝlacak valfin tork deÛerleri ( break-to-open BTO,
run to open RTO, run to close RTC)
2- GOH'un max. tork deÛeri 40% daha byk olmalÝ.
3- AkÝß yn ve gaz basÝncÝ (max-min-norm).
4- Valf mil apÝ ve kama lleri,
5- ISO 150 5211 aktuatr baÛlantÝ flanßÝ standardÝ veya
kÝsa kodu (Fxx) ve lleri
6- AyrÝntÝlÝ olarak (VDs) valve data sheet ve (ADs) aktuatr
data sheet detaylÝ olarak cevaplanmalÝ ve ilave istekler
belirtilmelidir.
Aktuatr seimi doÛru yapÝlÝp temin edildikten sonra
sahada montajÝ yapÝlÝrken (DS) data sheet ve valf bilgileri
karßÝlaßtÝrÝlÝp doÛrulanmalÝdÝr. AynÝ ßekilde baÛlantÝ flanßÝ
ve mil lleri uygunluÛu kontrol edildikten sonra aktuatr
(GOH) kaldÝrma mapalarÝndan bir vin vasÝtasÝyla kaldÝrÝlÝp
vana zerine monte edilir. Boru hattÝnda daha nceden
baÛlantÝ iin bÝrakÝlmÝß yerlere pilot hattÝ fittingleri giriß
ve ÝkÝß ynleri dikkate alÝnarak baÛlanmalÝdÝr.
8
OPERATING PRINCIPLES
ALIÞTIRMA PRENSÜPLERÜ
Local Control LC
The actuator (GOH) is prepared for full automatic
open / close operation. LC is standard feature for
all types. Line pressure creates the required power
through hydraulic cylinders & scotch - yoke and
resulting torque operates the valve. The valve can
be operated manually by means of hand pump
when control lever is brought to open or close
position from the automatic.
Lokal Kontrol LC
Aktuatr (GOH) tam otomatik olarak ama ve kapama
ißlemi yapacak biimde hazÝrlanmÝßtÝr. Tmnde
standart donanÝm olarak (LC) bulunmaktadÝr. Hattaki
basÝn hidrolik silindirler ve isko atalÝ mekanizmasÝ
vasÝtasÝyla dndrme momenti yaratarak Valfin ama
veya kapatÝlmasÝnÝ saÛlar. Valf manuel olarak el
pompasÝyla aÝlÝp kapatÝlabilir. Bunun iin kumanda
kolu ÒAutomaticÓ konumdan ÒOpenÓ veya ÒCloseÓ
pozisyonuna getirilir. Pompa kolu hareket ettirilerek
silindirlere yaÛ basÝlÝr. Bylece vana aama veya
kapama ißlemi yapÝlabilir.
Remote Control RC
GOH actuator may be affected by remote control
system. An electrical connection is provided
between GOH & control panel and solenoid valves
are actuated by signals. Connecting line is also
suitable to convey valve position and line
information. Additional solutions and optional
selections are offered upon user's requirements.
Uzaktan Kontrol RC
GOH Aktuator uzaktan (kontrol merkezinden) kontrol
edilebilir. Kontrol merkezi ile GOH arasÝnda ekilecek
elektrik hattÝ kullanÝlarak selenoid valflere sinyal
gnderilir. AyrÝca iletißim hattÝ ile valfin pozisyonu
ve boru hattÝnÝn durumu hakkÝnda bilgi edinilebilir.
KullanÝcÝ istekleri dikkate alÝnarak uzaktan kontrol
iin ilave opsiyonlar ve zmler saÛlanÝr.
a GOHCAT/8/R0
9
Line Break System LB
Determination of Line - Break status is of vital
importance for safe operation of the pipeline. The
system compares the line pressure to the
predetermined pressure drop rate. When pressure
drop rate is more then reference rate the valve
shall be automatically closed, hence the leakages
of the line which are out of control shall be
stopped. (0.5 - 1 - 1.5 - 2 - 2.5 - 3 - 3.5 - 4 bar).
Hat Kesme Sistemi LB
Line-Break tesbiti Boru hattÝnÝn gvenli ißletilmesini
gzlemlemek amacÝyla gereklidir. Sistem Boru
hattÝ basÝncÝ ile nceden belirlenmiß basÝn dßme
oranÝnÝn karßÝlaßtÝrÝlmasÝ mantÝÛÝna dayalÝ
alÝßmaktadÝr. Hat basÝncÝndaki dßme hÝzÝ referans
oranÝn zerine ÝktÝÛÝnda Valf kendini kapatacaktÝr.
Bylece Boru hattÝndaki kontrol dÝßÝ kaaklara
otomatik reaksiyon saÛlanmÝß olmaktadÝr.(0,5-11,5-2-2,5-3-3,5-4 bar)
Emergency Shut Down ESD
The valve shall be closed automatically when the
predicted emergency cases occur. This option
should be detailed by the end user. (Voltage loss
detection, low pressure control ect.)
Acil Kapatma Sistemi ESD
KullanÝcÝnÝn belirlediÛi acil durumlar gz nnde
bulundurularak Valfin otomatik kapanmasÝ saÛlanÝr.
Bu opsiyon mßteri tarafÝndan detaylandÝrÝlmalÝdÝr.(
Voltaj loss detection )
Low Pressure ESD
The line shall be closed or opened when the line
pressure decreases below an adjusted pressure
rate. The position of valve shall not be changed
unless the system is reset manualy. Standard
adjustable interval is 12 - 65 bar, different intervals
upon request.
Dßk BasÝnta Ama-Kapama
Kontrol ESD
Hat basÝnÝnÝn ayarlanan basÝn deÛeri altÝna
dßmesi durumunda hattÝn otomatik olarak
kapatÝlmasÝ veya aÝlmasÝ ißlemini gerekleßtirir.
Sistem manuel reset edilene kadar pozisyonunu
koruyacaktÝr. Standard ayar aralÝÛÝ 12-65 bar,
ancak istenmesi durumunda farklÝ basÝn ayarÝ
aralÝklarÝnda imalat yapÝlabilir.
10
High Pressure ESD
The line shall be closed or opened when the line pressure
increases above an adjusted pressure rate. The position of
valve shall not be changed unless the system is reset manually.
Standard adjustable interval is 12 - 65 bar, different intervals
upon request.
Yksek BasÝnta Ama-Kapama Kontrol
ESD
Hat basÝnÝnÝn ayarlanan basÝn deÛeri altÝna dßmesi
durumunda hattÝn otomatik olarak kapatÝlmasÝ veya aÝlmasÝ
ißlemini gerekleßtirir. Sistem manuel reset edilene kadar
pozisyonunu koruyacaktÝr. Standard ayar aralÝÛÝ 12-65 bar,
ancak istenmesi durumunda farklÝ basÝn ayarÝ aralÝklarÝnda
imalat yapÝlabilir.
High & Low Pressure ESD
The line shall be closed or opened when the line pressure is
below or above the adjusted pressure levels. Position of valve
states unchanged unless the system is reset manually. Standard
adjustable rates are 12 to 65 bar, different intervals upon
request.
Yksek ve Dßk BasÝnta Ama-Kapama
Kontrol ESD
Hat basÝncÝnÝn set edilen basÝn deÛerinin altÝna veya stne
ÝkmasÝ durumunda hattÝn otomatik olarak aÝlmasÝ veya
kapatÝlmasÝnÝ saÛlar. Sistem manuel reset edilene kadar
pozisyonunu koruyacaktÝr. Standard ayar aralÝÛÝ 12-65 bar,
ancak istenmesi durumunda farklÝ basÝn ayarÝ aralÝklarÝnda
imalat yapÝlabilir.
Differential Pressure Switch DPS
This feature prevents opening of actuator & valve under high
differential pressure, hence keeping the valve safe. When the
differential pressure increases more than a preset value, the
valve can be controlled neither locally nor remotely, while such
a great differential pressure may result trim defects or pipeline
hazards. Standard adjustable interval is 1 - 7 bar, different
intervals upon request.
BasÝn FarkÝ AnahtarÝ DPS
Bu zellikle GOH Aktuator yksek diferansiyel basÝn altÝnda
aÝlmayarak valfin hasarlanmasÝnÝ nlemek amalanmÝßtÝr.
Fabrika ayarÝ olarak set edilmiß basÝn farkÝ aßÝldÝÛÝnda Valf
Local ve Remote olarak aÝlamayacaktÝr. Yksek diferansiyel
basÝn altÝnda valfin aÝlmasÝ i aksamlarÝna zarar vereceÛi gibi
boru hattÝnda da istenmeyen sonulara sebeb olabilir. Standard
ayar aralÝÛÝ 1-7 bar, ancak istenmesi durumunda farklÝ basÝn
ayarÝ aralÝklarÝnda imalat yapÝlabilir.
a GOHCAT/8/R0
11
Torque Limit
GOH actuator design enables high torque limitation.
The gas pressure can be ventilated when the output
torque increases above a preset torque value, hence
preventing any hazard to valve and valve stem.
Tork SÝnÝrlandÝrma
GOH Aktuator yksek tork sÝnÝrlamasÝna msait dizayn
edilmißtir. ÝkÝß torku set edilen tork deÛerinin zerine
ÝktÝÛÝnda gaz basÝnÝ vent edilerek limitlenmiß torkun
aßÝlmasÝ nlenir. Bylece valf mili ve Valf emniyeti
saÛlanmÝß olur.
Reservoir Tank
Spare gas tank which operates the actuator within
limited cyles in case of emergency cases.
Yedek Gaz TankÝ
Acil durumlarda GOH actuatorun sÝnÝrlÝ sayÝda ama
kapama ißlemini yapabilmesi iin kullanÝlan yedek gaz
tankÝdÝr.
Hand Pump
Enables the actuator to operate the valve without
need of line pressure in emergency cases.
El PompasÝ
Acil durumlarda GOH Aktuatorn herhangi bir gaz
basÝncÝ olmaksÝzÝn el pompasÝ ile alÝßtÝrÝlmasÝnÝ saÛlar.
Gas Filtration
Flowing gas needed for all actuator activities are
cleaned through a 40 mesh filter which should be
also cleaned within necessary periods depending
on usage frequency.
Gas Filtreleme
GOH Aktuatorde kullanÝlan tm g ve enstruman
gazÝ 40 mic. Seviyesinde filtrelenerek kullanÝlÝr.
KullanÝm sÝklÝÛÝna baÛlÝ olarak temizlenmelidir.
12
Service
Vastas qualified personnel should be preferred.
Vastas give service on 24 hours basis.
Servis
Servis ihtiyacÝnda Vastaß yetkili personeli tercih
edilmelidir. Servis ekibi her zaman hizmete hazÝrdÝr.
Assembly
Valve and actuator assembly should be executed
under vastas supervisor. Necessary adjustment
are better made by vastas personnel.
Montaj
Montaj esnasÝnda Vastaß spervizr nezaret
etmelidir. Gerekli ayarlar Vastaß personelince
yapÝlmalÝdÝr.
Commissioning
Commissioning of actuator mounted valve be
better witnessed by vastas qualified supervisor.
Üßletmeye alma
Üßletmeye alma sÝrasÝnda Vastaß spervizrleri
eßlik etmesi nerilmektedir.
Maintenance
All GOH Actuators should be maintained once a
year or atmost within 14 months. Periodical
maintenance is suggested to be handled by
Vastas personnel and gas filter, hydraulõc oil level,
hydraulic pump have to be checked, parts needed
to be changed should be renewed and adjusted
levels of LB, ESD, Torque limit, etc., should be
recalibrated.
BakÝm
Tm GOH aktuatrler yõlda bir kez, en ok 14 ayda
bir periyodik bakõmdan gemelidir. Vastaß Servis
Ekibi tarafõndan yapõlmasõ nerilen periyodik
bakõmlarda gaz filtresi, hidrolik yaÛ seviyesi, hidrolik
el pompasõ kontrolleri yapõlõr, deÛißmesi gereken
elemanlar deÛißtirilir. Set edilmiß LB, ESD, Tork
limiti v.b basõnlarõ kalibre edilmelidir.
a GOHCAT/8/R0
13
G0
G1
G2
G3
G4
G5
G6
G7
G8
G9
Gas
Over
Hydraulic
Actuators
14
GAS OVER HYDRAULIC
ACTUATOR
GOH
GOH PART LIST
Item Part Name
Symbol
Material
1
SUPPORT
ST
ASTM A515 Gr.60
2
CYLINDER
ST
ST 44
3
TUBE
B
API 5L Gr.B
4
PISTON
CS
CARBON STEEL
5
WIPERS
V
VITON
6
FLANGE
ST
ASTM A515 Gr.60
7
TUBINGS
316
AISI 316
8
FITTINGS
316
AISI 316
9
COATING
EP
EPOXY
3
9
DIMENSIONS
Figure
L (Max)
mm
N (Max)
mm
H (Max)
mm
G0
1000
550
650
G1
1200
680
700
G2
1400
740
775
G3
1600
825
925
G4
1800
860
1050
G5
2000
900
1100
G6
2200
970
1100
G7
2525
1050
1200
G8
3000
1100
1300
G9
3600
1300
2000
8
5
2
4
6
L
7
H
N
1
a GOHCAT/8/R0
15
GAS OVER HYDRAULIC
ACTUATOR
GOH
MAX. WORKING PRESSURE
100 bar - 115 bar
ISO F
CAPACITY & WEIGHT of GOH
Max. Stem Max. Work. Torque for Max. Output
Oil
Tank
Gas
Diameter Pressure*
1 bar
Torque
Displace.** Capasity Consuption
Bar
mm
Nm
Nm
Lt
Lt
Lt
Figure
Mounting
Flange
Iso F
G0-080
F12, F14, F16
50
110
76
8,400
0.7
2.1
1.1
70
G1-100
F16, F20, F25
75
100
150
15,000
1.4
4.2
2.1
164
G2-120
F20, F25, F30
90
100
270
27,000
2.5
7.6
3.8
268
G3-140
F25, F30, F35
120
100
460
46,000
4.3
12.9
6.5
430
G4-160
F30, F35, F40
130
110
691
76,000
6.4
19.3
9.6
588
G5-180
F35, F40, F48
150
100
980
98,000
9
22.9
13.7
843
G6-200
F40, F48
170
100
1300
130,000
13
31.4
18.8
1122
G7-220
F48, F60
190
105
1714
180,000
17
41.8
25.1
1532
G8-250
F60, F66
210
115
2609
300,000
25
58.9
36.8
2194
G9-250
F60, F66, F80
280
100
10000
1,000,000
93
214.0
139.6
6005
Weight
Kg
*Maximum Working Pressure
**Oil Displacement
16
GAS OVER HYDRAULIC
ACTUATOR
GOH
72 bar - 90 bar
ISO F
Oil
Tank
Gas
Diameter Pressure*
1 bar
Torque
Bar
mm
Nm
Nm
Lt
Lt
Lt
Figure
Mounting
Flange
Iso F
G0-100
F12, F14, F16
50
72
117
8,400
1.1
G1-120
F16, F20, F25
75
75
200
15,000
G2-140
F20, F25, F30
90
75
360
27,000
G3-160
F25, F30, F35
120
80
575
G4-180
F30, F35, F40
130
90
844
G5-200
F35, F40, F48
150
80
1225
98,000
G6-220
F40, F48
170
80
1625
130,000
G7-250
F48, F60
190
80
2250
G8-290
F60, F66
210
85
3529
G9-290
F60, F66, F80
280
72
13889
Weight
Kg
3.3
1.6
75
2.0
6.1
3.1
175
3.4
10.3
5.2
284
46,000
5.6
16.9
8.4
447
76,000
8.1
24.4
12.2
612
11
28.3
17.0
869
15
38.0
22.8
1155
180,000
22
54.0
32.4
1601
300,000
33
79.2
49.5
2286
1,000,000
136
313.8
204.7
6500
**Oil Displacement
a GOHCAT/8/R0
17
GAS OVER HYDRAULIC
ACTUATOR
GOH
50 bar - 72 bar
ISO F
Oil
Tank
Gas
Diameter Pressure*
1 bar
Torque
Bar
mm
Nm
Nm
Lt
Lt
Lt
Figure
Mounting
Flange
Iso F
G0-120
F12, F14, F16
50
50
168
8,400
1.6
G1-140
F16, F20, F25
75
50
300
15,000
G2-160
F20, F25, F30
90
57
474
27,000
G3-180
F25, F30, F35
120
60
767
46,000
G4-200
F30, F35, F40
130
70
1086
76,000
10
G5-220
F35, F40, F48
150
66
1485
98,000
G6-250
F40, F48
170
63
2063
130,000
G7-290
F48, F60
190
60
3000
G8-320
F60, F66
210
72
4167
G9-320
F60, F66, F80
280
60
16667
Weight
Kg
4.7
2.4
82
2.8
8.3
4.2
185
4.5
13.5
6.8
300
7.1
21.4
10.7
463
30.1
15.1
637
14
34.2
20.5
899
20
49.1
29.4
1199
180,000
29
72.6
43.6
1670
300,000
40
96.5
60.3
2367
1,000,000
173
398.4
259.8
6810
**Oil Displacement
18
GAS OVER HYDRAULIC
ACTUATOR
GOH
19 bar - 50 bar
ISO F
Oil
Tank
Gas
Diameter Pressure*
1 bar
Torque
Bar
mm
Nm
Nm
Lt
Lt
Lt
Figure
Mounting
Flange
Iso F
G0-160
F12, F14, F16
50
28
300
8,400
2.8
8.4
4.2
90
G1-160
F16, F20, F25
75
40
375
15,000
3.6
10.9
5.4
194
G2-180
F20, F25, F30
90
45
600
27,000
5.7
17.1
8.5
316
G3-200
F25, F30, F35
120
50
920
46,000
8.8
26.4
13.2
492
G4-220
F30, F35, F40
130
50
1267
76,000
12.2
36.5
18.2
666
G5-250
F35, F40, F48
150
53
1849
98,000
18
44.2
26.5
956
G6-290
F40, F48
170
47
2766
130,000
26
66.0
39.6
1288
G7-320
F48, F60
190
50
3600
180,000
35
88.4
53.1
1745
G8-380
F60, F66
210
50
6000
300,000
57
136.0
85.0
2447
G9-380
F60, F66, F80
280
38
26316
1,000,000
258
592.6
386.4
7339
G9-480
F60, F66, F80
280
24
41667
1,000,000
430
990.0
645.7
7926
G9-530
F60, F66, F80
280
19
52632
1,000,000
532
1223.5
797.9
8811
Weight
Kg
**Oil Displacement
a GOHCAT/8/R0
19
GOH Local and Remote Control
1
Electric line
2
Pneumatic line
3
Pneumatic power line
4
Hydraulic line
(*) Optional
Electric wiring diagram
101
STOPPER VALVE
102
GAS DEHYDRATIN FILTER
104
HIGH PRESSURE SHUTTLE VALVE
105-A
3/2 N.C.HAND OPERATED SPRING RETURN VALVE(TO OPEN)
105-B
3/2 N.C.HAND OPERATED SPRING RETURN VALVE (TO CLOSE)
This scheme drawed when the valve is
in semi-opened position.
106-A
3/2 N.C PNEUM. PILOT SPRING RETURN VALVE (TO OPEN)
Y1: Closing selenoid
Y2: Opening selenoid
S1: Close position limit switch
S2: Open position limit switch
106-B
3/2 N.C.PNEUM.PILOT SPRING RETURN VALVE (TO CLOSE)
108
3/2 PNEUMATIC PILOT SPRING RETURN VALVE
110
EXHAUST SILENCER
111
GAS HYDRAULIC TANK
121
HYDRAULIC HAND PUMP
122
SAFETY VALVE
124
PRESSURE GAUGE
7-6
130
DOUBLE ACTING GAS OVER OIL ACTUATOR
7-5
135
RESERVOIR
150
CONTROL VALVES ENCLOSURE CABINET
T.B
TERMINAL BOX
X
SWITCH BOX
Connection
9 - 10
8 - 10
20
Open
Valve position
Intermediate Closed
GOH Local Control Low Pressure ESD
(*) Optional
1
Electric line
2
Pneumatic line
3
4
100
HIGH PRESSURE SHUTTE VALVE
100
OR VALVE
100
CHECK VALVE
Hydraulic line
101
STOPPER VALVE
102
GAS DEHYDRATING FILTER
104
HIGH PRESSURE SHUTTLE
105-A
3/2 N.C.HAND OPERATED SPRING RETURN VALVE (TO OPEN )
105-B
3/2 N.C. HAND OPERATED SPRING RETURN VALVE (TO CLOSE)
106-A
3/2 N.C.PNEUM .PILOT SPRING RETURN VALVE (TO OPEN)
a GOHCAT/8/R0
106-B
108
108-A
3/2 PNEUMATICPILOT HAND RETURN VALVE
110
EXHAUST
111
GAS HYDRAULIC TANK
112
3/2 N.O.SPRING RETURN CAM VALVE
120
HAND OPERATED DIRECTIONAL CONTROL VALVE
121
HYDRAULIC HAND PUMP
122
SAFETY VALVE
124
PRESSURE GAUGE
130
135
RESERVOIR
150
151
PNEUMATIC PILOT CONTROL
21
GOH Local Control High and Low Pressure ESD
Openning Prevention for High Differential Pressure
with Pneumatic Line Break
(*) Optional
100
100
OR VALVE
100
CHECK VALVE
101
STOPPER VALVE
102
103
ADJUSTABLE DIFFERANTIAL VALVE
1
Electric line
2
Pneumatic line
3
104
HIGH PRESSURE SHUTTLE
4
Hydraulic line
105-A
3/2 N.C.HAND OPERATED SPRING RETURN VALVE (TO OPEN)
105-B
3/2 N.C.HAND OPERATED SPRING RETURN VALTE (TO CLOSE)
106-A
3/2 N.C. PNEUM.PILOT SPRING RETURN VALVE (TO OPEN)
22
106-B
3/2 N.C. PNEUM.PILOT SPRING RETURN VALVE (TO CLOSE)S
107
LBV REFERENCE TUBA
108
108-A
3/2 PNEUMATIC PILOT HAND RETURN VALVE
109
DIFFERANTIAL CONTROL VALVE
110
EXHAUST
111
GAS HYDRAULIC TANK
112
3/2 N.O. SPRING RETURN CAM VALVE
120
121
HYDRAULIC HAND PUMP
122
SAFETY VALVE
123
UNDIRECTIONAL FLOW REGULATOR (ADJUS.SETTING )
124
PRESSURE GAUGE
130
135
RESERVOIR
150
151
GOH Local Control
(*) Optional
1
Electric line
100
2
Pneumatic line
100-A
OR VALVE
3
101
STOPPER VALVE
4
Hydraulic line
102
103
104
HÜGH PRESSURE SHUTTLE VALVE
105-A
105-B
106-A
3/2 N.C. PNEUM. PILOT SPRING RETURN VALVE (TO OPEN)
a GOHCAT/8/R0
106-B
3/2 N.C .PNEUM. PILOT SPRING RETURN VALVE (TO CLOSE)
107
LBV REFERENCE TUBE
108
108-A
110
EXHAUST SILENCER
111
GAS HYDRAULIC TANK
112
120
121
HYDRAULIC HAND PUMP
122
SAFETY VALVE
123
UNDIRECT FLOW REGULATOR (ADJUS.SETTING)
124
PRESSURE GAUGE
130
135
RESERVOIR
23
GOH Local and Remote Control
(*) Optional
1
Electric line
2
Pneumatic line
3
4
Hydraulic line
100
100-A
OR VALVE
101
STOPPER VALVE
102
GAS DEHYDRATING FITER
103
104
105-A
105-B
106-A
106-B
107
LBV REFERENCE TUBE
108
108-A
110
EXHAUST SILENCER
111
GAS HYDRAULIC TANK
112
120
121
HYDRAULIC HAND PUMP
122
SAFETY VALVE
123
UNDIRECTIONAL FLOW REGULATOR (ADJUS.SETTING)
124
PRESSUREGAUGE
7-6
130
7-5
135
RESERVOIR
150
T.B
TERMINAL BOX
X
SWITCH BOX
Connection
9 - 10
8 - 10
24
Open
Valve position
Intermediate Closed
GOH Local Control High and Low Pressure ESD
(*) Optional
100
OR VALVE
1
Electric line
100-A
2
Pneumatic line
100-B
CHECK VALVE
3
101
STOPPER VALVE
4
Hydraulic line
102
103
104
105-A
105-B
106-A
a GOHCAT/8/R0
106-B
107
LBV REFERENCE TUBE
108
108-A
110
EXHAUST SILENCER
111
GAS HYDRAULIC TANK
112
3/2 N.O. SPRING RETURN CAM VE MODEL
120
121
HYDRAULIC HAND PUMP
122
SAFETY VALVE
123
UNDIRECTIONAL FLOW REGULATOR (ADJUS SETTING)
124
PRESSURE GAUGE
130
135
RESERVOIR
150
151
25
GOH Local and Remote Control Low Pressure ESD
1
Electric line
2
Pneumatic line
3
4
Hydraulic line
(*) Optional
100
HIGH PRESSURE SHUTTLE VALE
100-A
OR VALVE
100-B
CHECKVALVE
101
STOPPER VALVE
102
GAS DEHYDRATING FÜLTER
104
HÜGH PRESSURE SHUTTLE VALVESANCL
105-A
105-B
106-A
106-B
108
108-A
3/2 PNEUMAYIC PILOT HAND RETURN VALVE
110
EXHAUST
111
GAS HYDRAULIC TANK
112
120
121
HYDRAULIC HAND PUMP
122
SAFETY VALVE
124
PRESSURE GAUGE
130
7-6
135
RESERVOIR
7-5
150
151
T.B
TERMINAL BOX
X
SWITCH BOX
Connection
9 - 10
8 - 10
26
Open
Valve position
Intermediate Closed
GOH Local Control Low Pressure ESD
Openning Prevention for High Differential Pressure
(*) Optional
1
Electric line
2
Pneumatic line
3
4
Hydraulic line
a GOHCAT/8/R0
100
100-A
OR VALVE
100-B
CHECK VALVE
101
STOPPER VALVE
102
103
104
HIGH PRESSURE SHTTLE VALVE
105-A
3/2 N.C.HAND OPERATED SPRING RETURN VALVE (TO OPEN )
105-B
106-A
3/2 N.C.PNEUM.PILOT SPRING RETURN VALVE (TO OPEN)
106-B
107
LBV REFERENCE TUBE
108
108-A
3/2 PNEUMAIC PILOT HAND RETURN VALVE
109
DIFFERANTIAL CONTROL VALVE
110
EXHAUST
111
GAS HYRAULIC TANK
112
120
121
HYDRAULIC HAND PUMP
122
SAFETY VALVE
123
UNDIRECTIONAL FLOW REGULATOR (ADJUS.SETTING)
124
PRESSURE GAUGE
130
135
RESERVOIR
150
151
PNEUMATIC PLOT CONTROL
27
Valve Data Sheet
6D-0449
600-0043
Specification required
Valve location and function
Nominal valve size
Nominal operating pressure
Maximum field test pressure
Valve pressure class
Maximum service temperature
Minimun service temperature
Liquid or Gas service
Flow medium composition
Specical flow requirements (Blow down,solids piqs,etc.)
Valve
Vastas Figure: Exxx.xxx
Design Standard
Type of valve
Design type
Gate
Globe
Plug
Ball
Check
Goggle
Relief
Full Welded
Split Body
Trunnion
Floating
DBB
Swing
Wafer
Flex
Solid
Conduit
Parallel
Full Bore
Red. Bore
Regular
Venturi
Pressure Bonnet
Full round opening required?
Shell Material:
Bolted Bonnet
Min. Bore:
Trim Material:
API Trim No:
End connections
Shell Material:
Yes
No
Plain raised face or ring joint?
If ring joint, flat or raised face?
Size and pressure class, as per
ASME B16.5
or MSS SP 44
or ASME B:16,47 ,Series A
Ring gasket or other gasket type and size
Note: Gaskets are not fumished as a part of the valve
Special flanges or mechanical joints?
Welding end?
Pipe:
Yes
OD:
No
ID:
Sch:
Material:
Length: Any special requirements for end-to-end or face to face demension?
Valve operation
Operation Type :
Wrench
Lever
Gear box
GOH Actuator
Gas Actuator
El. Actuator
Is gearbox handweel required? If so, give details:
For a handwheel on a horizantal shaft, give distance from centreline of valve opening to handwheel:
mm
Or, for a handwheel on a vertical shaft, give distance from centreline of valve opening to centre of rim of handwheel:
mm
Note: For plug valves having loose wrenches, wrenches must be ordred separately.
Looking device required?
Type :
Valve support
Spport ribs or legs required?
Other requirements
Supplementary requirements
Fire test design?
Yes
No
Anti Static design?
Yes
No
NACE MR 0175?
Yes
No
Pressure reliet:If pressure reliet devices are required are there special requiments for these devices?
Drain connections:Any requirements?
By-pass connections: Any requirements?
Supplementary documentation required?
Third-party witness of processes / testing
Painting or coating required?
28
Gas Over Hydraulic (GOH)
Actuator Data Sheet
VALVE INFORMATIONS
Type:
Differantial
Pressure
Stem Dia :
Operating
Time
Size:
Class:
Max.
Break at max. Diff. Pressure :
Required
T orque
Min.
Break at min. Diff. Pressure :
Mounting Flange (ISO Fxx) :
Running :
Max.
Installation
Position
Min.
Pipe axis :
Horizontal
Vertical
Valve stem :
Horizontal
Vertical
ACTUATOR INFORMATIONS
Gas Medium
Supply
Pipeline
Source :
Pressure :
External
Fail Position
Open
Max.
Max.
Min.
Min.
T emperature:
Close
Setting pressure:
Low Pressure Pneumatic Switch
Setting pressure:
High Pressure Pneumatic Switch
Setting pressure:
Line Break
Setting pressure / time :
Protection Class :
Weather-proof
Explosion-proof
Std.:
OTHER INFORMATIONS
Pneumatic Differantial Switch (with open inhibit) :
Yes
No
Setting pressure:
Selenoid Valve :
Yes
No
Voltage :
DC
Position Switch :
Yes
No
Open
Close
T erminal Box :
Yes
No
Hand Pumpe :
Yes
No
Reservoir T anks :
Volume:
Relief Valve
Charge Pressure:
Yes
No
AC
T ank Strok Number:
Setting pressure:
MATERIAL INFORMATIONS
Reservoir T anks :
API 5L
Type:
Welding
Pneumatic fittings:
AISI 316
Type:
Let-Lok
Pneumatic tubing:
AISI 316
Type:
Metric
Hydraulic fittings:
AISI 316
Type:
Let-Lok
Hydraulic tubing:
AISI 316
Type:
Metric
Control Schematic No:
Wiring Diagram No:
Remarks:
a GOHCAT/8/R0
29
30
a GOHCAT/8/R0
31
GOH
Gas
Over
Hydraulic
Actuator
Catalog
ARDEBIL INDUSTRIAL VALVES
2008
GOHCAT/8/R0

2008 Gas Over Hydraulic Actuator Catalog

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