BOHLER KATALOG 2012.fh11

Boru iflleme uç ve tak›mlar›
Tube processing
www.bohler.com.tr
2
Çelik boru endüstrisinde uzman
The specialist for steel industry tooling
Böhler Sert Maden ve Tak›m Sanayi ve Ticaret A.fi. günümüz
imalat sanayisinin önemli ara mamullerinden biri olan sert metal ürünlerin
imalat›n› gerçeklefltirmek amac›yla 1967 y›l›nda Kartal/‹stanbul’da
kurulmufltur. Dünyada sert metal üretimini gerçeklefltiren ilk iki firmadan
birisi olan Boehlerit/Avusturya ifltiraki ile faaliyete geçen Böhler Sert
Maden, en son teknolojiye uygun üretim imkanlar› ve güçlü servis
teflkilat› ile 40 y›ld›r ülkemizin yan›s›ra uluslararas› pazarlarda da kalitesini
kan›tlam›flt›r. Uzun bir süreden beri toplam kalite felsefesini benimseyen
Böhler Sert Maden, müflterilerine sunmufl oldu¤u ürün ve karfl›lam›fl
oldu¤u hizmetlerle ilgili olarak ISO 9001:2000 Kalite Sistem Belgesine
sahiptir.
Konusunda ülkemizin tek üretici firmas› olan BÖHLER SERT MADEN,
demir-çelik endüstrisi baflta olmak üzere endüstrinin birçok alan›nda
ihtiyaç duyulan sert metal ürünlerin imalat›n› yapmaktad›r. Özellikle çelik
boru üretiminde kenar frezeleme, al›n tornalama, iç/d›fl çapak alma
operasyonlar›nda kullan›lan sert metal kesici uçlar konusunda çok genifl
ürün yelpazesine sahiptir.
Böhler Sert Maden, üstün teknolojisi ve bilgi birikimi ile müflterilerinin
standart d›fl›, özel imalat gerektiren ihtiyaçlar›n› da karfl›layabilmektedir.
BÖHLER SERT MADEN, a subsidiary of Boehlerit/Austria, began producing
carbide materials in 1967, in Kartal-‹stanbul. In addition to the
Turkish market we supply our products to many other countries like
Austria, Germany, Romania, Hungary, Iran,Pakistan, Saudi Arabia,
Jordan, Egypt, UAE, Taiwan etc.
Machine producers and industries for automotive, iron and steel, foundries,
metal cutting, mining, ceramic, plastic, textile, wood etc. are all our customers
and what BÖHLER SERT MADEN produces for them are as follows:
TOOLS AND INSERTS FOR TUBE MACHINING
INDEXABLE INSERTS
BRAZING CARBIDE TIPS
DRAWING DIES AND NIBS
HARD METAL RODS
BAR PEELING INSERTS
In addition to its standards based products, BÖHLER SERT MADEN being
a mid-size firm, has the flexibility of providing custom solutions to its
customers quickly and economically.
www.bohler.com.tr
3
www.bohler.com.tr
4
Contents
‹çindekiler
Kenar frezeleme
Freze Kafalar›
Freze Uçlar›
Kenar Kesme Uçlar›
Sheet edge preparation
Milling heads
Milling inserts
Scarfing inserts
Kaynak dikifli kaz›ma uçlar›
‹ç çapak
D›fl çapak
Weld seam scarfing
Internal
External
10
12
Boru kesme
Tube parting
18
Al›n tornalama operasyonu
Uçlar
Kartufl sistemleri
Et kal›nl›¤› ve pah aç›s›na göre tak›m seçimi
Tube and pipe end bevelling
Indexable inserts
Designation system for cartridges
Choice of tool in relation to chamfer angle and
wall thickness
Cartridges and spare parts
Kartufl ve yedek parçalar
Teknik bilgiler
Kaliteler
Büyük çapl› borular›n al›n tornalama
operasyonlar› için kesme de¤erleri
6
7
9
Technical hints
Grade overview
Cutting data recommendations for end
bevelling of large tubes
19
20
21
22
25
26
Daha detayl› bilgi için lütfen bohler@ bohler.com.tr adresine yaz›n›z.
For more detailed information pls contact us via e-mail [email protected]
www.bohler.com.tr
5
Kaynak öncesi kenar haz›rlama profil frezeleri
Welding edge preperation, profile millers
Freze kafas›
Milling Head
Kartufllar› nötr pozisyonda ba¤l› olan freze sistemi
sa¤ ve sol olmak üzere iki kafadan oluflur.
Kartufllar ba¤lanma pozisyonlar›na göre istenen
kaynak profilini alt, orta ve üst pahlar› frezelemek
suretiyle oluflturur. Kaynak alt profilinin geniflli¤ini
ayarlamak için alt destek parçalar› kullan›l›r.
De¤iflik profiller elde edilmek istendi¤inde ayn› gövdeye
yeni kartufllar ba¤lamak mümkündür. Ayar yapmaya gerek
olmayan bu de¤ifltirme imkan› ayn› zamanda hasar
görmüfl kartufllar› yenilemek için de kullan›l›r.
System consisting of two milling heads (left and right)
with cartridges in neutral position. Milling profile, angle of
upper or lower chamfer, angle of root face and cutting
geometry are defined with the form of the cartridges.
Cutting profile can easily be modified by exchanging of
cartridges. In case of damage, cartridges will be replaced
without any adjustment work. Width of root face is
adjustable by exchanging of distance pieces.
Örnek Kartufl
Milling Cartridge
(example)
Tube and pipe end bevelling
Indexable inserts
Designation system for cartridges
Choice of tool in relation to chamfer angle and
wall thickness
Cartridges and spare parts
Cartridges, exploded views exploded views
Kenar Profili
I-Profil
I-profile
X-Profil
X-profile
Y-Profil
Y-profile
Tulip-Profil
Tulip-profile
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6
Edge Profile
Freze Kafas›
Milling Head
Kenar haz›rlama freze uçlar›
Sheet edge preparation, milling inserts
d
s
d1
r
α
28,58
31,00
33,50
33,50
33,00
18,00
22,69
23,35
23,35
23,35
16,50
17,90
19,05
19,05
19,05
7,00
6,35
7,00
7,00
7,00
5,5
6,6
6,6
6,6
6,6
1,2
0,0
1,2
1,2
1,2
11°
11°
11°
11°
11°
BS225
l1
LCP37M
l
BC4345
Siparifl kodu
Ordering Code
TPEW 2807 (D-21-243)
TPEW 3106 (D-21-297)
TPEW 3307 (BM35503)
TPNX 3307
BSM-7927
BC4440
Kaliteler
Grades
TPEW
l
l1
d
s
d1
r
α
33,00
27,45
19,05
7,00
6,6
1,6
11°
BS225
BC4345
Siparifl kodu
Ordering Code
TPEX 330716
BC4440
Kaliteler
Grades
TPEX
l
d
s
d1
r
α
13,5
22
30
32
36
40
13,5
19,05
19,05
20
20
14
6,35
6,35
6,35
8
8
6,35
6,6
6,6
6,6
6,6
6,6
6,0
1,6
1,6
0,5
1,0
0,5
-
11°
11°
11°
10°
11°
-
BS225
BC4345
Siparifl kodu
Ordering Code
LPEX 130616 (D-21-852)
LPEX 220616 (D-21-853)
LPEX 300605 (D-21-1265)
LPEX 320810 (BM44837)
LPEX 360805 (D-21-642)
LNEX 4014 (BSM-8977)
BC4440
Kaliteler
Grades
LPEX
s
d1
r
α
15,88
19,05
25
19,05
20,00
15,88
19,05
25
19,05
20,00
6,35
6,35
6,35
6,35
8,00
5,5
6,6
7,0
6,6
6,0
2,0
0,4
2,0
1,2
0,8
15°
11°
11°
11°
11°
BS225
d
BC4440
l
BC2295
BC2250
Siparifl kodu
Ordering Code
SDEW 150620 (D-21-290)
SPEW 190604 (D-21-415)
SPEW 250620 (D-21-414)
SPGW 190612 (BSM-5745)
SPUW 200808 (BSM-8979)
BC2430
Kaliteler
Grades
S..W
Stoktan teslim Available from stock :
Siparifl üzerine On request :
www.bohler.com.tr
7
Kenar haz›rlama freze uçlar›
Sheet edge preparation, milling inserts
d1
r
15,50
15,88
19,05
15,88
15,88
19,05
15,50
15,88
19,05
15,88
15,88
19,05
8,00
7,94
7,94
7,94
7,94
7,94
5,0
5,5
6,4
5,5
5,5
6,4
0,4
0,4
0,4
0,4
0,4
0,4
d
s
r
19,05
30
15,88
19,05
25,40
19,05
30
15,88
19,05
25,40
4,76
10
6,35
6,35
6,35
1,2
1,2
0,8
1,2
0,4
Siparifl kodu
Ordering Code
SNMF 190612 (MSU-10260)
SNMF 250720 (MSU-10425)
l
d
s
r
19,05
25,4
19,05
25,4
6,35
7,94
1,2
2,0
: Stoktan teslim Available from stock
: Siparifl üzerine On request
d
s
d1
18,30
20
30
18,30
18,30
18,30
17,40
18,30
18,30
18,30
10,0
10,0
10,0
10,0
7,94
6,6
6,6
6,6
6,6
6,6
BS225
l
BC2250
Siparifl kodu
Ordering Code
BM39288
BM41737
BM42871
SXKX 1810 (BSM-5477)
SXKX 1807 (BSM-7301)
BC4440
Kaliteler
Grades
S..X
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BC2450
d
BC2420
r
Kaliteler
Grades
s
8
BS240
l
BC2250
Siparifl kodu
Ordering Code
SNUN 190412
SNUN 301012
SNNN 150608 (MSU-10435)
SNNN 190612 (MSU-10430)
SNNN 250604 (MSU-10440)
BC4440
Kaliteler
Grades
SN.N
SNMF
BC4440
s
BC2495
d
BC2250
l
BC2245
Siparifl kodu
Ordering Code
SNUX 150804 (BM44063)
SNEX 150704 (BM46098)
SNUX 190704 (BM48117)
SNGQ 150704 (BSM-6016)
SNGX 150704 (BSM-6279)
SNGX 190704 (BSM-7848)
BC2450
Kaliteler
Grades
SN.X
Kenar haz›rlama uçlar›
Sheet edge preparation, scarfing inserts
s
d1
r
40
25,4
9,52
9,2
2,4
LNUX-400924-BB0
40
25,4
9,52
9,2
2,4
BS430
d
BC4440
l
BC4345
Siparifl kodu
Ordering Code
LNUX-400924-BBM
BS225
Kaliteler
Grades
LNUX
Siparifl kodu
Ordering Code
SNMX-251224-BHF
SNMX-381220-BHF
l
d
s
d1
r
25,4
38,1
25,4
38,1
12,8
12,8
9,12
9,12
2,4
2,0
SNMX-251224-BHM
25,4
25,4
12,8
9,12
2,4
SNMX-251224-BHL
25,4
25,4
12,8
9,12
2,4
LC235C
Kalite
Grade
SNMX
Stoktan teslim Available from stock :
Siparifl üzerine On request :
www.bohler.com.tr
9
‹ç çapak alma uçlar›, ring tipi
Internal weld seam scarfing rings
KU
Kaliteler Grades
D
d1
s
Siparifl kodu
Ordering Code
KU0-CR4,5
KU0-CR6,5
KU1-CR7
KU1-CR8
KU1-CR9
KU2-CR10
KU2-CR11
KU2-CR12
KU3-CR14
KU3-CR17
KU4-CR20
KU4-CR23
KU5-CR25
KU5-CR28
KU6-CR34
KU6-CR39
KU8-CR46
ø
D
ød1
s
8
10
13
13
13
19
19
19
22
22
30
30
35
35
45
50
55
4
6
6
7
8
9
10
11
12
15
15
20
22
25
30
35
40
4
5
5
5
5
8
8
8
10
10
12
12
12
12
15
15
18
BC2425
BS240
Ring tipi iç çapak alma uçlar›n›n ALU formlar› için lütfen bizimle temasa geçiniz.
For ALU type scarfing rings please contact us.
‹ç çapak alma uçlar›, Nelson tipi
Internal weld seam scarfing rings for Nelson system
NSR
”A”
Siparifl kodu
Ordering Code
NSR 57
NSR 50
NSR 44
NSR 38
NSR 31
NSR 25
NSR 21
NSR 17
NSR 13
NSR 11
NSR 10
: Stoktan teslim Available from stock
: Siparifl üzerine On request
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10
”B”
”C”
mm
mm
Zoll
Inch
mm
mm
Zoll
Inch
mm
mm
Zoll
Inch
57,15
50,80
44,45
38,10
31,75
25,40
21,59
17,15
13,46
11,13
10,16
2.250
2.000
1.750
1.500
1.250
1.000
.850
.675
.530
.438
.400
41,28
34,54
31,75
25,40
22,23
15,88
14,27
11,10
9,14
7,49
6,35
1.625
1.360
1.250
1.000
.875
.625
.562
.437
.360
.295
.250
9,53
.375
7,92
6,35
4,78
3,96
.312
.250
.188
.156
BC4440
C
B
A
BC2495
Kaliteler Grades
‹ç çapak alma uçlar›, genel tip
Internal weld seam scarfing bits
Siparifl kodu
Ordering Code
W1
°
R
x
R
s
b
l
d
D-21-1138-R20
D-21-1138-R25
D-21-1138-R30
D-21-1138-R35
D-21-1138-R50
D-21-1138-R70
D-21-1138-R75
D-21-1138-R80
D-21-1138-R85
D-21-1138-R90
D-21-1138-R95
D-21-1138-R100
77,36
60,00
49,24
41,85
28,95
20,57
19,18
17,97
16,91
15,96
15,12
14,36
20
20
20
30
35
50
70
75
80
85
90
95
100
25
29,5
6,6
40
BC4333
Kalite
Grade
D-21-1138
Siparifl kodu
Ordering Code
D-21-1107-R35
D-21-1107-R50
D-21-1107-R70
W1
°
60,00
40,97
28,95
R
x
35
R
s
35
50
70
b
l
d
35
29,5
6,6
BC4333
Kalite
Grade
D-21-1107
‹ç çapak alma uçlar› için kartufllar
Cartridges for scarfing bits
b
30°
l
Siparifl kodu
Ordering Code
b
l
h
l1
D-62-001
D-62-005
25
35
40
50
24
30
32
39
D-21-1138
D-62-006
35
50
30
39
D-21-1107
Stok
Stock
Kesme ucu
Cutting bit
l1
h
M12
b
30°
l
l1
M12
h
Stoktan teslim Available from stock :
Siparifl üzerine On request :
www.bohler.com.tr
11
D›fl çapak alma uçlar›, genel tip
External weld seam scarfing inserts
ROMX
Kalite Grade
α
d
d1
R
s
Siparifl kodu
Ordering Code
ROMX-2404-R10
ROMX-2404-R13
ROMX-2404-R16
ROMX-2404-R21
ROMX-2404-R27
ROMX-2404-R38
ROMX-2404-R47
ROMX-2404-R60
ROMX-2404-R73
ROMX-2404-R85
ROMX-2404-R98
(DET3)
(DET5)
(DET7)
(DET8)
(DET9)
(DET10)
(DET11)
(DET12)
(DET13)
(DET14)
(DET15)
d
s
d1
R
α
24,40
4,76
5,35
10,16
13,54
16,51
21,80
27,51
38,89
47,63
60,33
73,03
85,73
98,43
18°
BC4422
ROMX
α
d
d1
Radyus R Radius R
R
s
ROMX-2404-R10
ROMX-2404-R13
ROMX-2404-R16
ROMX-2404-R21
ROMX-2404-R27
ROMX-2404-R38
ROMX-2404-R47
ROMX-2404-R60
ROMX-2404-R73
ROMX-2404-R85
ROMX-2404-R98
inch
mm
inch
10,16
13,54
16,51
21,80
27,51
38,89
47,63
60,33
73,03
85,73
98,43
0,400
0,533
0,658
0,858
1,083
1,531
1,875
2,375
2,875
3,375
3,875
15,88 ve alt›
15,88 - 22,23
22,23 - 31,75
31,75 - 41,28
41,28 - 50,80
50,80 - 73,00
73,00 - 92,08
92,08 - 117,48
117,48 -142,88
142,88 - 168,28
168,28 - 193,68
under 5/8
5/8 - 7/8
D›fl çapak alma tak›mlar› için sayfa 13’e bak›n›z.
For tool holders please see page 13.
: Stoktan teslim Available from stock
: Siparifl üzerine On request
www.bohler.com.tr
12
Boru çap› Tube diameter
mm
7/8 - 11/4
11/4.- 15/8
15/8 - 2
2 - 27/8
27/8.- 35/8
35/8.- 45/8
45/8.- 55/8
55/8.- 65/8
65/8.- 75/8
Siparifl kodu
Ordering Code
Z-277 (D-72-082)
Kater yedekleri Spare parts
Siparifl kodu
h
b
h1
~l
22
22
22
250
Stok
Stock
Kesici uç
Indexable insert
ROMX 2404-R...
Sayfa Page
D›fl çapak alma tak›mlar›
External weld seam scarfing tools
12
Ordering Code
Kesici Uç
Indexable insert
Pabuç
Back up plate
Uç vidas›
Clamping screw
Pabuç vidas›
Socket head cap screw
D-72-083
M5x16
DIN7991
M5x12
DIN912
ROMX 24...
Anahtar
Key
V01-A0030
V01-A0040
Stoktan teslim Available from stock :
Siparifl üzerine On request :
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13
D›fl çapak alma uçlar›
External weld seam scarfing inserts
SDUN 190412-R
r
Kalite Grade
15°
R
s
l
BC2425
Siparifl kodu
Ordering Code
SDUN 190412-R15
SDUN 190412-R19
SDUN 190412-R20
SDUN 190412-R25
SDUN 190412-R32
SDUN 190412-R39
SDUN 190412-R45
SDUN 190412-R48
SDUN 190412-R64
SDUN 190412-R80
l
s
r
R
19,05
4,76
1,2
15
19
20
25
32
39
45
48
64
80
D›fl çapak alma tak›mlar› ile ilgili olarak lütfen bizimle temasa geçiniz.
For tool holders please contact us.
SDUW 250920-R
Kalite Grade
r 15°
R
d1
l
s
Siparifl kodu
Ordering Code
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
SDUW
250920-R00
250920-R20
250920-R25
250920-R35
250920-R40
250920-R45
250920-R50
250920-R55
250920-R60
250920-R65
250920-R70
250920-R80
250920-R85
250920-R100
250920-R110
250920-R120
250920-R160
250920-R200
SDUW 250920-R250
D›fl çapak alma tak›mlar› ile ilgili olarak lütfen bizimle temasa geçiniz.
For tool holders please contact us.
: Stoktan teslim Available from stock
: Siparifl üzerine On request
www.bohler.com.tr
14
l
d
s
r
d1
R
25,4
25,4
9,00
2,0
12
0
20
25
35
40
45
50
55
60
65
70
80
85
100
110
120
160
200
250
BC2425
D›fl çapak alma uçlar›
External weld seam scarfing inserts
SNMX-15/19/25
Kalite Grade
R
d1
d
s
Siparifl kodu
Ordering Code
SNMX 1507-22-R00
d
s
d1
15,87
7,94
6,35
SNMX 1507-22-R07
SNMX 1507-22-R09
SNMX 1507-22-R10
SNMX 1507-22-R13
SNMX 1507-22-R15
SNMX 1507-22-R18
SNMX 1507-22-R20
SNMX 1507-22-R22
SNMX 1507-22-R24
SNMX 1507-22-R25
SNMX 1507-22-R27
SNMX 1507-22-R30
SNMX 1507-22-R35
SNMX 1507-22-R40
SNMX 1507-22-R42
SNMX 1507-22-R45
SNMX 1507-22-R50
SNMX 1507-22-R55
SNMX 1507-22-R60
SNMX 1507-22-R65
SNMX 1507-22-R70
SNMX 1507-22-R75
R
BC2425
0
7
9
10
13
15
18
20
22
24
25
27
30
35
40
42
45
50
55
60
65
70
75
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
1907-22-R00
1907-22-R10
1907-22-R12
1907-22-R15
1907-22-R20
1907-22-R25
1907-22-R35
1907-22-R45
1907-22-R55
1907-22-R60
19,05
7,94
6,35
0
10
12
15
20
25
35
45
55
60
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
SNMX
2512-22-R00
2512-22-R25
2512-22-R35
2512-22-R40
2512-22-R50
2512-22-R65
2512-22-R80
2512-22-R90
2512-22-R100
2512-22-R120
2512-22-R200
2512-22-R250
25,40
12,70
9,00
0
25
35
40
50
65
80
90
100
120
200
250
D›fl çapak alma tak›mlar› için sayfa 17’ye bak›n›z.
For tool holders please see page 17.
Stoktan teslim Available from stock :
Siparifl üzerine On request :
www.bohler.com.tr
15
D›fl çapak alma uçlar›
External weld seam scarfing inserts
SNMG-15/19/25
Kalite Grade
R
d1
s
d
Siparifl kodu
Ordering Code
l
d
s
d1
R
1507-R13
1507-R18
1507-R22
1507-R27
1507-R35
1507-R45
1507-R60
15,87
15,87
7,94
5,20
13
18
22
27
35
45
60
SNMG 1907-R12
SNMG 1907-R15
SNMG 1907-R20
SNMG 1907-R25
SNMG 1907-R35
SNMG 1907-R55
SNMG 1907-R75
19,05
19,05
7,94
8
12
15
20
25
35
65
75
SNMG 2512-R85
25,4
25,4
11,2
9,12
85
SNMG
SNMG
SNMG
SNMG
SNMG
SNMG
SNMG
BC2425
D›fl çapak alma tak›mlar› için sayfa 17’ye bak›n›z.
For tool holders please see page 17.
SNGN
Kalite Grade
r
R
d
s
Siparifl kodu
Ordering Code
SNGN 150708 R40
SNGN 150708 R70
SNGN 150708 R100
D›fl çapak alma tak›mlar› ile ilgili olarak lütfen bizimle temasa geçiniz.
For tool holders please contact us.
: Stoktan teslim Available from stock
: Siparifl üzerine On request
www.bohler.com.tr
16
d
s
r
R
15,87
7,94
0,8
40
70
100
BC2425
h1
PSFNR / L
PXFNR / L
90°
h
Siparifl kodu
Ordering Code
PXFNR/L 2525 M15
PXFNR/L 2525 M19
PXFNR/L 2525 S25
b
Sa¤ yan resim
verilmifltir.
PSFNR/L 2525 M15
PSFNR/L 2525 M19
PSFNR/L 2525 S25
l
Right hand version
R as drawn, left
hand version L
mirrorlike.
h
=
h1
b
l
25
25
25
25
Stok
Stock
Kesici uç
R
Indexable
inserts
L
Sayfa Page
D›fl çapak alma tak›mlar›
External weld seam scarfing tools
l1
f
150
150
250
40
32
32
35
SNMX 1507-22 15
SNMX 1907-22 15
SNMX 2512-22 15
150
150
250
40
32
32
35
SNMG 1507
SNMG 1907
SNMG 2512
16
16
16
l1
8°
h1
f
Kater yedekleri Spare parts
Siparifl kodu Ordering kodu
b
l
l1
f
Kesme kenar boyu
Cutting edge length
Kater
Tool Holder
Altl›k
Shim
Levye
Lever
15
PXFNR / L
PSGNR / L
PXFNR / L
PSGNR / L
PXFNR / L
PSGNR / L
AX-2215
AS-1507
AX-2219
AS-1907
AX-2225
AS-2512
D02-15145
A03-08235
E01-07205
V10-20000
D02-19210
A03-10270
E01-11011
V10-30000
D02-23250
A03-12360
E01-15212
V10-50000
19
25
Sipar›fl Örne¤i: 1 adet PXFNR 2525 M15
Order Example:1 off PXFNR 2525 M15
Altl›k vidas›
Fixation screw
Altl›k pimi
Shim pin
Pim anahtar›
Assembly punch
Allen anahtar
Key
V01A0030
V01A0040
V01A0050
Anahtars›z teslim edilir
Delivery without key
Stoktan teslim Available from stock :
Siparifl üzerine On request :
www.bohler.com.tr
17
Boru kesme tak›m ve uçlar›
Parting blades and tungsten carbide indexable inserts
Kesme lamas›
PB (Parting Blade)
Siparifl kodu
Ordering code
PB 32-4
PB 32-5
PB 32-6
PB 32-.
øDmax
h
l1
h1
b
w
32
150
24,8
32
40
52
3,2- 4 3
4,2- 5 3
5,2- 6 3
Dmax
Stok Uç
Stock Indexable insert
10 0
120
120
E LCMR...GM
S
w
h1 h
b
l1
150
O
Kater yedekleri
Spare parts
Siparifl kodu
Ordering code
Anahtar
Key
VO7-E1230
+/-0,1
Kaliteler Grades
l1
O
7
ED LCMR...N0 GM
+/-0,1
7
O
4,0
5,0
6,0
k
l1
s
Tmax
0,30
0,30
0,30
0°
0°
0°
20
25
25
4,7
5,2
5,2
19
24
24
LW612
r
LDP091
w
+/0,05
LC442W
w
k0
Siparifl kodu
Ordering code
ED LCMR 4.00-0.3N0 GM
ED LCMR 5.00-0.3N0 GM
ED LCMR 6.00-0.3N0 GM
LCM02
Tmax
LC232F
r
LC242W
s
Kaliteler Grades
l1
ES LCMR...N0 GM
: Stoktan teslim Available from stock
: Siparifl üzerine On request
www.bohler.com.tr
18
l1
s
Tmax
0,30
0,30
0,30
0°
0°
0°
20
25
25
4,7
5,2
5,2
50
60
60
LW612
k
LDP091
r
LCM02
w
+/0,05
4,0
5,0
6,0
LC442W
w
k0
Siparifl kodu
Ordering code
ES LCMR 4.00-0.3N0 GM
ES LCMR 5.00-0.3N0 GM
ES LCMR 6.00-0.3N0 GM
LC242W
r
LC232F
s
Al›n tornalama / pah k›rma uçlar›
Indexable inserts for pipe end machining
l
d
s
d1
r
25,4
25,4
7,94
9,2
2,4
38,1
19,05
12,70
38,1
19,05
12,70
11,2
6,35
4,76
9,2
6,60
5,50
3,2
1,2
0,8
s
Siparifl kodu
Ordering code
TPUN 330620-T
TPUN 450720-T
l
l1
d
s
33
45
26,07
38,11
19,5
26
6,35
7,94
d1
r
α
-
2
2
11
11
BC2425
l1
l
BS240
d
BC4440
Kaliteler
Grade
s
r
r
40
25,4
9,52
9,2
2,4
50
BS430
d1
BS430
s
BS240
d
BS240
l
BC4345
Siparifl kodu
Ordering code
LNUX-400924-BBO
LNUX-400924-BBM
LNUX-400924-BBL
LNUX-400924-BBF
LNUX-501224-BBO
LNUX-501224-BBM
LNUX-501224-BBL
LNUX-601224-BBL
LNUX-701224-BBL
BC4335
SKIZZ
E
BC4440
Kaliteler
Grade
s
LNUX
12,7
60
70
Kaliteler
Grade
s
l
d
s
d1
r
α1
α2
40
50
50
60
29,2
29,2
32
32
9,52
12,7
12,7
12,7
9,2
9,2
9,2
9,2
5,0
5,0
10,0
10,0
10°
10°
12°
13°
7°
7°
15°
15°
BC4345
Siparifl kodu
Ordering code
LNUX-200900-BBO
LNUX-241200-BBO
LNUX-251200-BBO
LNUX-301200-BBO
BC4335
LNUX-05
BC4440
TPUN
Siparifl kodu
Ordering code
SNMM-250724-BBM
SNMM-250724-MR
SNMT 381132
SXMT 190612 (BSM-7170A)
SPMT 120408-SN
BS430
s
l
LC225K
d1
BC2450
BC2425
d
BC2510
Kaliteler
Grade
s
r
BC2510
SNMM
Stoktan teslim Available from stock :
Siparifl üzerine On request :
www.bohler.com.tr
19
Teknik detaylar
Technical hints
Boru al›n tornalama tak›mlar› için kodlama sistemi
Designation system of cartridges for pipe end preparation
K
4
1
45°
L
Tak›m tipi
Type of tool
Kesme kenar boyu, mm
Length of cutting edge in mm
f-ölçüsü, mm
Measure f in mm
Pah aç›s› α
Approach angle α
Kesme yönü
Direction of cut
mm
K = Kartufl
= Cartridge
(Kesici Uç)
(Indexable insert)
= 15,88 (SNMM 150624)
= 19,05 (SNMM 190624)
= 25,4 (LNUX 130440) *)
(SNMM 250724)
3 = 30
(LNUX 150700) *)
3,8 = 38,1 (SNMM 381224)
4 = 40
(LNUX 200900) *)
4 = 40
(LNUX 400924)
5 = 50
(LNUX 251200) *)
(LNUX 501224)
(LNUX 301200) *)
6 = 60
(LNUX 601224)
7 = 70
(LNUX 701224)
L
α
0
1
2
*) :
Tulip profil Tulip profile
f
1 = 48 mm
2 = 50 mm
α° :
0
2
4
6
7
8
10
15
22
25
27
30
32
35
37
40
45
50
R
α1
α2
α°1/α°2
10/30
10/37,5
14/33
17/60
23/55
28/60
www.bohler.com.tr
20
Boru et kal›nl›¤› ve pah aç›s›na göre tak›m/uç seçimi
Choice of the appropriate tool in relation to wall thickness and chamfer angle
Teknik detaylar
Technical hints
α
L
L
L
L
L
Kartufl Cartridge
Kesici uç Indexable insert
Aç› Chamfer
α = 0°
α = 2°
α = 3°
α = 4°
α = 5°
α = 6°
α = 7°
α = 10°
α = 15°
α = 20°
α = 22°
α = 25°
α = 27°
α = 30°
α = 32°
α = 35°
α = 37°
α = 40°
α = 45°
K-2 R/L
SNMM 25
16,0
K-4 R/L
K-5 R/L
K-6 R/L
LNUX 40
LNUX 50
LNUX 60
L = Maksimum et kal›nl›¤› L = Maximum Wall Thickness
32,0
40,0
50,0
K-7 R/L
LNUX 70
60,0
49,5
15,5
15,0
15,0
14,5
14,0
14,0
13,5
13,0
12,5
12,0
11,0
59,5
31,5
31,0
30,0
29,5
29,0
28,5
27,5
27,0
26,0
25,5
24,5
22,5
39,5
39,5
38,5
37,5
37,0
36,0
35 ,5
34,5
34,0
32,5
32,0
30,5
28,0
49,0
48,0
46,5
46,0
45,0
44,0
43,0
42,0
40,5
39,5
37,5
34,5
59,0
58,0
56,0
55,0
54,0
53,0
51,0
50,0
48,0
47,0
45,0
41,0
www.bohler.com.tr
21
Stok
Stock
K-2...
Sol yan resim verilmifltir.
Left hand version shown,
right hand version mirrorlike.
K-4...
Sol yan resim verilmifltir.
Left hand version shown,
right hand version mirrorlike.
α
f
l
L
0°
2°
4°
7°
10°
15°
25°
27°
30°
32°
35°
37°
40°
45°
50°
60°
50
72
48
72
16,0
16,0
16,0
15,5
15,5
15,5
14,5
14,0
14,0
13,5
13,0
12,5
12,0
11,0
K-4-2-0°-R/L
K-4-2-2°-R/L
K-4-2-4°-R/L
K-4-2-6°-R/L
K-4-2-7°-R/L
K-4-2-10°-R/L
K-4-1-12,5°-R/L
K-4-1-15°-R/L
K-4-1-17,5°-R/L
K-4-1-22°-R/L
K-4-1-27°-R/L
K-4-1-30°-R/L
K-4-1-32°-R/L
K-4-1-35°-R/L
K-4-1-37°-R/L
K-4-1-40°-R/L
K-4-1-45°-R/L
0°
2°
4°
6°
7°
10°
12,5°
15°
17,5°
22°
27°
30°
32°
35°
37°
40°
45°
Stoktan teslim
Siparifl üzerine (ayr›ca özel aç›l› kartufllar için)
On Stock
On request (and other chamfer angles)
Kartufl yedekleri Spare parts
Kesici uç
Kesme boyu
Indexable
insert
Cutting length
50
72
48
72
L
29,5
28,5
27,5
27,0
26,0
25,5
24,5
22,5
Siparifl kodu Ordering code
Altl›k
Shim
Levye
Lever
Altl›k vidas›
Fixation screw
Rohrstift
Shim pin
B01-S-2463
D02-23250
D-22-013
E01-15212
LNUX 40..
40
D-20-037
D02-23250
D-22-013
E01-15212
1 adet K- 2- 2- 0°- R
1 off K-2-2-0°-R
SNMM 25...
15
LNUX 40...
15
32,0
31,0
25
www.bohler.com.tr
R
Kesici uç
Indexable
inserts
31,5
SNMM 25..
Siparifl örne¤i
Ordering example:
22
Siparifl kodu
Ordering code
K-2-2-0°-R/L
K-2-2-2°-R/L
K-2-2-4°-R/L
K-2-2-7°-R/L
K-2-2-10°-R/L
K-2-1-15°-R/L
K-2-1-25°-R/L
K-2-1-27°-R/L
K-2-1-30°-R/L
K-2-1-32°-R/L
K-2-1-35°-R/L
K-2-1-37°-R/L
K-2-1-40°-R/L
K-2-1-45°-R/L
K-2-1-50°-R/L
K-2-1-60°-R/L
Sayfa Page
Boru al›n tornalama uçlar› için kartufllar
Cartridges for pipe end machining
Anahtars›z teslim edilir
Delivery without key
Boru al›n tornalama uçlar› için kartufllar
Cartridges for pipe end machining
K-5...
Sol yan resim verilmifltir.
Left hand version shown,
right hand version mirrorlike.
K-6...
Siparifl kodu
Ordering code
K-5-2-0°-R/L
K-5-2-2°-R/L
K-5-2-3°-R/L
K-5-2-6°-R/L
K-5-2-8°-R/L
K-5-1-10°-R/L
K-5-1-12°-R/L
K-5-1-15°-R/L
K-5-1-20°-R/L
K-5-1-22°-R/L
K-5-1-25°-R/L
K-5-1-27°-R/L
K-5-1-30°-R/L
K-5-1-32°-R/L
K-5-1-35°-R/L
K-5-1-37°-R/L
K-5-1-45°-R/L
0°
2°
3°
6°
8°
10°
12°
15°
20°
22°
25°
27°
30°
32°
35°
37°
45°
K-6-2-0°-R/L
K-6-1-10°-R/L
K-6-1-15°-R/L
K-6-1-25°-R/L
K-6-1-30°-R/L
K-6-1-32°-R/L
K-6-1-35°-R/L
K-6-1-37°-R/L
K-6-1-45°-R/L
0°
10°
15°
25°
30°
32°
35°
37°
45°
α
f
l
L
50
72
40,0
40,0
40,0
40,0
39,5
39,5
48
R
L
38,5
37,5
37,0
36,0
35,5
34,5
34,0
32,5
32,0
28,0
50
48
72
72
Kesici uç
Indexable
inserts
Sayfa Page
Stok
Stock
LNUX 50...
15
LNUX 60...
15
49,0
48,0
45,0
43,0
42,0
39,5
34,5
Sol yan resim verilmifltir.
Left hand version shown,
right hand version mirrorlike.
Stoktan teslim
Siparifl üzerine (ayr›ca özel aç›l› kartufllar için)
On Stock
On request (and other chamfer angles)
Kartufl yedekleri Spare parts
Kesici uç
Kesme boyu
Indexable
insert
Cutting length
LNUX 50..
LNUX 60..
50
60
Siparifl örne¤i
Ordering example:
Siparifl kodu Ordering code
Altl›k
Shim
D-20-038
D-20-068
1 adet K- 5- 2- 2°- R
1 off
K-5-2-2°-R
Levye
Lever
D02-23250
D02-23250
Altl›k vidas›
Fixation screw
D-22-013
D-22-013
Vida DIN 7991
Vida DIN 7984
Screw DIN 7991 Screw DIN 7984
M5x10 -8.8
M5x10 -8.8
Anahtars›z teslim edilir
Delivery without key
www.bohler.com.tr
23
Boru al›n tornalama uçlar› için kartufllar
Cartridges for pipe end machining
Siparifl kodu
Ordering code
K-7-2-0°-R/L
K-7-1-30°R/L
K-7-1-32°R/L
K-7...
α
f
l
50
48
48
82
82
82
α1/ α2
f
l
13°/30°
13°/30°
10°/37,5°
10°/37,5°
48
48
46,9
46,9
72
72
72
72
0°
30°
32°
L
R
L
Kesici uç
Indexable
inserts
Sayfa Page
Stok
Stock
LNUX 70...
15
LNUX 2009..
LNUX 2512..
LNUX 2512..
LNUX 3012..
15
15
15
15
Sol yan resim verilmifltir.
Left hand version shown,
right hand version mirrorlike.
K-4-1-13°/30°-L
K-5-1-13°/30°-L
K-5-1-10°/37,5°-L
K-6-1-10°/37,5°-L
K-.-. α1/ α 2-L
L
Sol yan resim verilmifltir.
Left hand version shown,
right hand version mirrorlike.
Stoktan teslim
Siparifl üzerine (ayr›ca özel aç›l› kartufllar için)
On Stock
On request (and other chamfer angles)
Kartufl yedekleri Spare parts
Kesici uç
Kesme boyu
Indexable
insert
Cutting length
LNUX 70..
LNUX 2009..
LNUX 2512..
LNUX 30..
70
40
50
60
Siparifl örne¤i
Ordering example:
www.bohler.com.tr
24
Siparifl kodu Ordering code
Altl›k
Shim
D-20-057
1 adet K- 7- 2- 0°- L
1 off K-7-2-0°-L
Levye
Lever
D02-23250
D02-23250
D02-23250
D02-23250
Altl›k vidas›
Clamping screw
D-22-013
D-22-013
D-22-013
D-22-013
Altl›k pimi
Shim pin
Vida DIN 7984
Screw DIN 7984
M5x10 -8.8
Anahtars›z teslim edilir
Delivery without key
Teknik detaylar
Technical hints
LC235C
HC-P35
HC-M35
LC238H
HC-P38
LC242W
LCP37M
LC442W
Kesme
Parting
Kanal açma
Difl çekme
Threading
Kaz›ma
Frezeleme
Tornalama
Sert malzemeler
Yüksek ›s›ya dayanakl›
malzemeler
Demir d›fl›
malzemeler
Uygulama
HC-P40
HC-M30
HC-P40
HC-M40
HC-P40
HC-M40
BS225
HW-P25
BS240
HW-P40
BS430
HW-M30
BC2165
HC-P15
HC-K15
BC2245
HC-P25
BC2250
HC-P25
BC2295
HC-P25
BC2420
HC-P40
BC2425
Gri dökme demir
Malzeme gruplar›
Paslanmaz çelik
Uygulama alan›
Çelik
Kalite
Kaliteler
Grade overview
HC-P 30
HC-M30
BC2430
HC-P40
BC2450
HC-P40
BC2495
HC-P40
BC2510
HC-P45
BC4333
HC-M30
BC4335
HC-M30
BC4345
HC-M30
BC4422
HC-M40
BC4440
HC-M40
Ana uygulama
Temel uygulama
Standart kalite
‹lave uygulamalar
ISO 513’e göre uygulama alan›
Full range to ISO 513
Kod dönüflümü / Code conversion
Ti240=BC2425 / Ti44=BC2430 / BK355=BC2510 / BK525=BC2250 / BK540=BC2450 / BK540T=BC2420 / BK544=BC2410 / R421=BC2165 / VA431=BC4335
VA490=BC4422 / VA582=BC4440 / VA583=BC4345 / VA621=BC2245 / VA652=BC2495 / VA904=BC2295 / VA1071=BC4333
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25
Teknik detaylar
Technical hints
Boru
d›fl
çap›
inç
Kesme
H›z›
m/dk
Devir
rpm
Al›n tornalama operasyonlar› için kesme de¤erleri
Cutting data recommendations pipe end preparation
‹lerleme ‹lerleme
mm/dk mm/dk
max.
min.
Kesme
H›z›
m/dk
Devir
rpm
St37(B), Çelik
Et kal›nl›¤›, inç Wall thickness inch
www.bohler.com.tr
26
Kesme
H›z›
m/dk
Devir
rpm
‹lerleme ‹lerleme
mm/dk mm/dk
max.
min.
Steel St37 (B)
Et kal›nl›¤›, inç Wall thickness inch
St50 (x50), Çelik
Et kal›nl›¤›, inç Wall thickness inch
‹lerleme ‹lerleme
mm/dk mm/dk
max.
min.
Et kal›nl›¤›, inç Wall thickness inch
Steel St50 (X50)
Et kal›nl›¤›, inç Wall thickness inch
Et kal›nl›¤›, inç Wall thickness inch
Al›n tornalama operasyonlar› için kesme de¤erleri
Cutting data recommendations pipe end preparation
Boru
d›fl
çap›
inç
Kesme
H›z›
m/dk
Devir
rpm
‹lerleme ‹lerleme
mm/dk mm/dk
max.
min.
Kesme
H›z›
m/dk
Devir
rpm
‹lerleme ‹lerleme
mm/dk mm/dk
max.
min.
Kesme
H›z›
m/dk
Teknik detaylar
Technical hints
Devir
rpm
‹lerleme ‹lerleme
mm/dk mm/dk
max.
min.
St60 (X60), Çelik Steel St60 (X60)
Et kal›nl›¤›, inç Wall thickness inch
Et kal›nl›¤›, inç Wall thickness inch
www.bohler.com.tr
27
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TAKIM SANAYİ VE TİCARET A.Ş.
ANKARA ASFALTI ÜZERİ NO:22
P.K. 67 34873 KARTAL - İSTANBUL - TÜRKİYE
TEL: +90 216 306 65 70 FAX:+90 216 306 65 74
e-mail: [email protected] • www.bohler.com.tr