Automatic Type Ovens with Conveyor Otomatik

Otomatik
Konveyörlü
Kurutma Fırınları
Otomatik Kot Kurutma Fırını, işletmenin iş akışı veya yerleşim planına
göre “U Dönüşlü” ya da “Tünel Tip” olarak seçilir. Fırınlarda termoblok
(ısıtma ünitesi) fırının yan tarafında ayrı bir bölüm olarak imal edilir.
Termoblok ünitesinde kullanılan oransal brülör sayesinde, sistemde
minimum enerji harcanır.
Isıtma Ünitesi paslanmaz çelikten imal edilerek uzun yıllar sorunsuz
olarak çalışma imkanı sağlar. Fırında hava kanalları tabandadır.
Konveyöre asılan pantolonlar fırının her noktasından geçeceği için,
pantolonlar arasında hiçbir fark oluşmaz. Fırın içerisinde farklı noktalardan alınan ölçümler, kontrol panosuna aktarılır. Kontrol panosu bu
sıcaklıkların ortalamasını alarak brülörü devreye sokar ve çıkarır. Aynı
zamanda bu sıcaklıklar kontrol panosu ekranında dijital olarak gösterilir,
böylece operatör, fırının her noktasındaki sıcaklığı gözlemleyebilir.
Sistemde kullanılan taşıma hattı “ Kardan Şaftlı” konveyör sistemi olup,
özel olarak dizayn edilmiştir. Konveyor üzerinde hareket eden rulmanlar
rahatlıkla çalışmakta olup pantolon asma aralkları 400mm’dir.
Konveyör’ün “Tahrik Sistemi” düşük devirli doğru akım motorlu ve
redüktörlü tiptedir.
Konveyör sisteminde zincire hareketi, değişik hızlarda ayarlanan frekans
ayar cihazı sağlamaktadır. Konveyörde hız ayarı 0,5m – 3m/dak arasında
yapılabilmektedir. Böylece içeride hareket eden pantolonun fırınlanma
süresi ayarlanabilmektedir.
Automatic
Type Ovens with Conveyor
Automatic Type Ovens with Conveyor can be U-Turn Type or Tunnel
Type in accordance with the customer demands based on the layout of
the plant as well as their workflow. Thermo block (heating unit) is
designed as a separate section attached to one side of the oven. The
energy requirement is minimized thanks to the modulating type of
burner we use in thermo block unit.
The inner part of heating unit is made of high-quality stainless steel and
provides long-term operation without any problem. The air canals are
located on the base of oven. As all the jeans are conveyed through the
oven and be passing from each point of the oven, there is no shade
difference between the jeans of one batch. The temperature measurement taken from different points –mostly from 7 different points- of the
oven are indicated on the control panel in digital form so that the
temperature of each point is controlled and seen by the operator easily.
The burner operation is cut in and out by the control panel according to
the average values of measured temperatures within the oven. The
conveyor used in our ovens is specially designed Cardan Shaft model
conveyors.The trolleys on monorail is freely moving and running while
the gap between the jeans hung is 400 mm.
The engine of the gear drive system is low revolution DC and reduction
gear type. The conveyor speed can be changed by the frequency
adjustment device. The speed adjustment can be done between 0.5
m/min – 3 m/min thus the curing time can be adjusted according to the
process requirements.
You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina
“intelligent heating management”
Curing Ovens
Endüstriyel Tip Kurutma F›r›nlar›
Otomatik Konveyörlü Kurutma Fırınlar›
Automatic Curing Ovens With Conveyor
B
A
C
D
TYPE OF OVEN
A
B
C
D
TOTAL LAYOUT
IDOC-UT8
IDOC-UT10
IDOC-UT12
2700
3500
4700
8000
11000 x 5500 x 3500
2700
3500
4700
10000
13000 x 5500 x 3500
2700
3500
4700
12000
15000 x 5500 x 3500
SPECIFICATIONS
IDOC-UT8
MODEL
METOD IDOC-UT8
10-12 onz Denim pants per load
With Hanger (Apparatus)
Max power consumption per hour
Max Natural Gas consumption per hour
Total heat circulation fan capacity
Burner and origin
Max oven temperature
Temperature controller
Materials
8,000 pieces denim/24 hours (based on 20 min.)
11,000 pieces denim/24 hours (based on 20 min.)
14,000 pieces denim/24 hours (based on 20 min.)
The Capacity will be 50% less with Hanger
The Capacity will be 50% less with Hanger
The Capacity will be 50% less with Hanger
15 -17,5 kw
17,5 - 20 kw
20 – 22,5 kw
21 m3/h
25 m3/h
30 m3/h
11.000 m3/h, 7.5 kw/h
15.000 m3/h, 11 kw/h
15.000 m3/h, 11 kw/h
Weishaupt WG 20 Gas Burner / Germany
Weishaupt WG 30 Gas Burner / Germany
Weishaupt WG 30 Gas Burner / Germany
200°C
200°C
200°C
Touch Screen, PLC Control
Touch Screen, PLC Control
Touch Screen, PLC Control
Firing Unit : Entirely Stainless Steel
Firing Unit : Entirely Stainless Steel
Firing Unit : Entirely Stainless Steel
Other : Galvanized Sheet Meal
Other : Galvanized Sheet Meal
Other : Galvanized Sheet Meal
80 T-Type hangers, 3 jeans to be hung to each
90 T-Type hangers, 3 jeans to be hung to each
100 T-Type hangers, 3 jeans to be hung to each
(240 garments)
(270 garments)
(300 garments)
Drive-Shaft special conveyor / Red
Drive-Shaft special conveyor / Red
Drive-Shaft special conveyor / Red
29,000 - 33,000 mm / 17.000mm
34,000 - 36,000 mm / 21.000mm
38,000 - 40,000 mm / 25.000mm
Data control from PLC
Data control from PLC
Data control from PLC
0.5 m - 3.5 m/min
0.5 m - 3.5 m/min
0.5 m - 3.5 m/min
Max ±3°C between bottom and top of jeans. It is
Max ±3°C between bottom and top of jeans. It is
Max ±3°C between bottom and top of jeans. It is
shown to customer with the computer.
shown to customer with the computer.
shown to customer with the computer.
CE
CE
CE
Hanger/clip type and qty
Conveyor type/colour of conveyor line
Measurement of conveyor line/inside oven
Burner control
Speed range in the conveyor
Homogeneity
Certificate
IDOC-UT10
(u turn with conveyor)
METOD IDOC-U10
IDOC-UT12
(u turn with conveyor)
Yukarıdaki değerler sabit değildir ve Proje bazında değiştirilebilir.
METOD IDOC-U12
(u turn with conveyor)
The above values are not stable and can be changed on Project basis.
You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina
“intelligent heating management”
08
09
You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina
“intelligent heating management”
Curing Ovens
Endüstriyel Tip Kurutma F›r›nlar›
Otomatik Konveyörlü Kurutma Fırınlar›
Automatic Curing Ovens With Conveyor
B
A
C
D
TYPE OF OVEN
A
B
C
D
TOTAL LAYOUT
IDOC-TT16
IDOC-TT18
IDOC-TT21
2700
3500
3300
16000
21000 x 4000 x 3500
2700
3500
3300
18000
23000 x 4000 x 3500
2700
3500
3300
21000
26000 x 4000 x 3500
SPECIFICATIONS
IDOC-TT16
IDOC-TT18
IDOC-TT18
MODEL
METOD IDOC-TT16
METOD IDOC-TT18
METOD IDOC-TT21
10-12 onz Denim pants per load
With Hanger (Apparatus)
Max power consumption per hour
Max Natural Gas consumption per hour
Total heat circulation fan capacity
Burner and origin
Max oven temperature
Temperature controller
Materials
8,000 pieces denim/24 hours (based on 20 min.)
10,000 pieces denim/24 hours (based on 20 min.)
12,000 pieces denim/24 hours (based on 20 min.)
The Capacity will be 50% less with Hanger
The Capacity will be 50% less with Hanger
The Capacity will be 50% less with Hanger
15 -17,5 kw
17,5 - 20 kw
20 – 22,5 kw
20 m3/h
24 m3/h
30 m3/h
11.000 m3/h, 7.5 kw/h
15.000 m3/h, 11 kw/h
18.000 m3/h, 15 kw/h
Weishaupt WG 20 Gas Burner / Germany
Weishaupt WG 30 Gas Burner / Germany
Weishaupt WG 30 Gas Burner / Germany
200°C
200°C
200°C
Touch Screen, PLC Control
Touch Screen, PLC Control
Touch Screen, PLC Control
Firing Unit : Entirely Stainless Steel
Firing Unit : Entirely Stainless Steel
Firing Unit : Entirely Stainless Steel
Other : Galvanized Sheet Meal
Other : Galvanized Sheet Meal
Other : Galvanized Sheet Meal
80 T-Type hangers, 3 jeans to be hung to each
90 T-Type hangers, 3 jeans to be hung to each
100 T-Type hangers, 3 jeans to be hung to each
(240 garments)
(270 garments)
(300 garments)
Drive-Shaft special conveyor / Red
Drive-Shaft special conveyor / Red
Drive-Shaft special conveyor / Red
40.000 mm / 16.000mm
45.000 mm / 18.000mm
51.000 mm / 21.000mm
Data control from PLC
Data control from PLC
Data control from PLC
0.5 m - 3.5 m/min
0.5 m - 3.5 m/min
0.5 m - 3.5 m/min
Max ±3°C between bottom and top of jeans. It is
Max ±3°C between bottom and top of jeans. It is
Max ±3°C between bottom and top of jeans. It is
shown to customer with the computer.
shown to customer with the computer.
shown to customer with the computer.
CE
CE
CE
Hanger/clip type and qty
Conveyor type/colour of conveyor line
Measurement of conveyor line/inside oven
Burner control
Speed range in the conveyor
Homogeneity
Certificate
Yukarıdaki değerler sabit değildir ve Proje bazında değiştirilebilir.
The above values are not stable and can be changed on Project basis.
You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina
“intelligent heating management”
10
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