- Hidroproser

a r t ne r f or s t
CASTING TECHNOLOGY PROCESS
ROLLING PROCESS
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STEEL MAKING PROCESS
PLANT REVAMPING AND NEW INSTALLATIONS
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REHEATING PROCESS
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www.completehydraulicsolutions.com
SPECIAL EDITION
The Bright World of Metals
2015
www.completehydraulicsolutions.com
ENGINEERING & CONSULTANCY
www.completehydraulicsolutions.com
• Engineering
• Consultancy
• Sales Team
• Design Office
• Optimisation
• Piping Arrangement
• Supervising
• Method of Statement P&P&F Process
• Supplying Material Management
• Cutting / Preparation Area
• Welding
• Assembly Hole
• Painting
• Spare Part
• Project & Risk Management
• Testing Room
• Warehouse
• Quality Control & Delivery
PRODUCTION & ASSEMBLY
SERVICE & SITE APPLICATION
• Service
• Maintenance
• Piping &Tubing İn site
• Chemical Cleaning İn Line
• Flushing
• Inspection
• Testing
• Certification
• Health & Safety
• Erection
• Service after Start-up
• Condition Monitoring
• Oil Analyzing
• Diagnostic Test Kit
www.completehydraulicsolutions.com
www.completehydraulicsolutions.com
Complete Hydraulic Solutions offers hydraulic systems (including
integrated hydraulic power unit, valve stands, accumulator stands,
high quality and robust cylinders) designed, manufactured, tested
and site application (piping, pickling and flushing) of which is done
by Hidroproser for electric arc furnaces, secondary metallurgical
facilities and Rolling Mills.
HYDRAULIC POWER UNIT
HYDRAULIC CYLINDER
AIR-OIL, GREASE AND OIL LUBRICATION SYSTEMS
PIPING & PICKLING & FLUSHING
HYDRAULIC VALVE STAND
ACCUMULATOR STAND
HYDRAULIC MANIFOLD
TEST & SERVICE
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HYDRAULIC FOR
STEEL MAKING PROCESS
Our company prides itself on the level of
service it provides, we will supply quality products
with a quality service that will more than meet
all heavy duty expectations for Steel Making plants.
EAF ELECTRIC ARC FURNACES
SECONDARY METALLURGICAL PROCESS
• ELECTRODE REGULATION
• ELECTRODE CLAMP
• ROOF SWIVELING
• FURNACE TILTING
• ROOF LIFTING
• PLATFORM LOCKING
• SLAG DOOR
• EAF SHAFT SCOPE
• SHAFT LIFTING
• SHAFT HOOD DRIVING
• SHAFT DRIVING
• FINGER
LF LADLE TREATMENT STATION
• ELECTRODE REGULATION
• SAMPLER
• ROOF LIFTING
• ELECTRODE CLAMP
VD VACUUM DEGASSING
VOD VACUUM OXYGEN
• COVER LIFTING
• OXYGENLANCE
HYDRAULIC FOR STEEL MAKING PROCESS
EAF POWER UNIT
HYDRAULIC FOR STEEL MAKING PROCESS
HYDRAULIC COMPONENTS
Power Unit
Tank Volume 5.000 Lt CS
Pmax= 160 Bar Qmax=1170 lpm
Pump
Parker
PV Plus Variable Pump
Electrical Motor
110 kW 1450 rpm B3/B5
Proportional Valve Bosch Rexroth
FiltersHydac
Accumulators
Hydac
SK 350
ELECTRODE REGULATION VALVE STAND
EAF ACCUMULATOR STAND
Electrode Regulation
Electrode Clamp
Roof Swiveling
Furnace Tilting
Roof Lifting
Platform Locking
Slag Door
Piston Type Accumulators 3 Stands
HYDAC SK350-100
EAF NITROGEN STAND
LF POWER UNIT
Nitrogen Tubes 3 Stands
50 lt 48 Qt
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HYDRAULIC FOR
CASTING TECHNOLOGY PROCESS
Hidroproser guarantees all work undertaken to
comply with all relevant requirements of the customer’s
specification; certification and documentation will be
provided on completion or on request.
LONG PRODUCT CASTING
BLOOM CASTING
SLAB - PLATE CASTING
• Tundish Car
• Ladle Turret Arm
• Ladle Turret Turning
• Slide Gate
• Quick Nozzle Change
• Mould Ossilation
• Withdrawal
• Straightening
• Rigid Dummy Bar
• Torch Cutting
• Cross Transfer
• Cooling Bed
- Lift Cooling Bed
- Traveling Cooling Bed
• Tundish Car
• Ladle Turret Arm
• Ladle Turret Turning
• Slide Gate
• Quick Nozzle Change
• Mould Oscillation
• Withdrawal
• Straightening
• Rigid Dummy Bar
• Torch Cutting
• Cross Transfer
• Cooling Bed
- Lift Cooling Bed
- Traveling Cooling Bed
• Tundish Car
• Mould Oscillation
• Segment
• Segment Car
• Torch Cutting
HYDRAULIC FOR
ROLLING PROCESS
Our team brings a mix of talent, innovation and
experience to hydraulic requirements of metallurgical
facilities. Together, we offer a combination of
approaches, skills and personalities, coming together
to craft and realise inventive, practical, quality
craftsmanship/service with necessary high capacity
hydraulic equipments.
HYDRAULIC FOR ROLLING PROCESS
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HYDRAULIC FOR ROLLING PROCESS
COOLING PLATFORM
MILL TRAIN VALVE STAND
OIL LUBRICATION
DROP WALL SYSTEM
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HYDRAULIC FOR ROLLING PROCESS
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HYDRAULIC
FORFOR
ROLLING
HYDRAULIC
ROLLINGPROCESS
PROCESS
REVERSIBLE MILL
COOLING PLATFORM
SHEAR HYDRAULIC
CONTINUOUS FINISHING SHOP
MILL TRAIN
STRAIGHTENING
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HYDRAULIC FOR
REHEATING PROCESS
We are an internationally functioning
hydraulic complete solution supplying company
with worldwide services and quality.
CHARGING AREA
PUSHER TYPE FURNACE
KICK-OFF MECHANISM
DEPILER CHARGING
WALKING BEAM MECHANISM
DISCHARGING
HYDRAULIC FOR REHEATING PROCESS
HYDRAULIC FOR REHEATING PROCESS
SLAB WALKING BEAM FURNACE HYDRAULIC
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LIFTING / TRANSFER VALVE STAND
HYDRAULIC POWER UNIT
HYDRAULIC CYLINDER
VALVE STAND
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HYDRAULIC FOR
PLANT REVAMPING AND NEW INSTALLATIONS
MELT SHOP REVAMPING
CONTINUOUS CASTING REVAMPING
ROLLING MILL REVAMPING
REHEATING FURNACE REVAMPING
ALUMINIUM INJECTION PRESS
ALUMINIUM EXTRUSION PRESS
Hidroproser has a goal to build a long-term cooperation
with customers and suppliers, and will do everything
to provide an appropriate answer and satisfing reliable
hydraulics complete solutions with years of experience
with for on steel making and rolling process.
REVERSIBLE MILL REVAMPING
ALUMINIUM EXTRUSION PRESS
ALUMINIUM INJECTION PRESS
REFERENCES
SOLUTION PARTNERS
İstanbul Head Office
+90 216 527 92 00
+90 216 527 92 02
Bayraktar Bulvarı No:57
Pk:34775 Şerifali, İstanbul / Turkey
İzmir Factory
+90 232 375 43 30
+90 232 375 43 31
10006/1 Sk. No:35 A.O.S.B
Pk:35620 Çiğli, İzmir / Turkey
Moscow Sales Office
00 7 926 304 19 34
[email protected]
Moscow City / RUSSIA
www.completehydraulicsolutions.com
The Bright World of Metals