Automatic Defluxing Systems Stencil Cleaning Systems Ionic

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Stencil Cleaning Systems
Ionic Contamination (Cleanliness) Testers
Cleaning Chemicals
AQUEOUS T EC HNOLOGIES COR POR ATION | 9055 Rancho Park Court | Ranc ho Cu c am o nga, CA 91730 U S A
Tel: +1 909.944.7771 | Fa x +1 909.944.7775 | [email protected] m | www. aqu e o u st e c h. c o m
Automatic Defluxing Systems
ABOUT AQUEOUS TECHNOLOGIES…
A
welcomes and thanks you for
your interest in our products.
Michael Konrad, President / CEO
2
A q u e o u s Te c h n o l o g i e s
queous Technologies was established in 1992, committed to design
and build environmentally responsible, operator safe, highly
effective cleaning equipment for the electronic assembly industry.
Since our inception, Aqueous Technologies has grown each and every
year. Today, Aqueous Technologies has sold over 2,000 cleaning and
cleanliness testing systems worldwide and currently enjoys one of the
highest market shares for automated defluxing equipment.
Aqueous Technologies’ customers represent some of world’s top
manufacturers. Companies including IBM, Boeing, NASA, US Navy,
US Army, Raytheon, Alcon Surgical, Medtronic, and thousands more
have placed their trust in Aqueous Technologies’ equipment.
With sales and service centers throughout the world, OEM’s and
contract assemblers alike can experience the benefits of Aqueous
Technologies’ equipment regardless of geographic location.
Aqueous Technologies is located 40 miles (64 km) from Los Angeles
and 50 miles (80 km) from Palm Springs. Aqueous Technologies
operates an evaluation laboratory in its Southern California facility less
than three miles (5 km) from Ontario International Airport (ONT) and
57 miles (91 km) from Los Angeles International Airport (LAX). Its
evaluation facility is equipped with many of Aqueous Technologies’ most
popular defluxing, stencil cleaning, and cleanliness testing products, and
is equipped with both Aqueous Technologies’ cleaning chemicals and
many other popular chemicals.
Aqueous Technologies provides both onsite and live, instructor-lead
web-based training on all of its products. Live web-based training is
available free of charge as often as a customer would like.
All of our staff share my commitment to design, build, and support the
most effective, reliable, safe, and user friendly cleaning and cleanliness
testing equipment available. Our sixteen years of growth in the electronic
assembly equipment industry has allowed us to become the number one
producer of automated defluxing and cleanliness testing equipment.
All of us at Aqueous Technologies are committed to your complete
satisfaction. Call us or visit us online today to obtain detailed information
on the products contained in this catalog.
We look forward to welcoming you into our family of satisfied
customers.
AQUEOUS TECHNOLOGIES…
Committed to Excellence
Aqueous Technologies, established in 1992,
is North America’s largest manufacturer of
fully automatic defluxing and cleanliness
testing equipment.
Awards
Aqueous Technologies’ product lines include post-reflow defluxing systems, stencil /
misprint cleaning equipment, bulk and localized ionic contamination (cleanliness) testers,
and cleaning chemicals.
Aqueous Technologies designs, manufacturers, and supports its products. All of our
products are manufactured in our state-ofthe-art Southern California manufacturing
facility.
Aqueous Technologies has been awarded
SMT Vision Award
2004 Best Cleaning Product
2004 Best Environmental Product
2007 Best Cleaning Material
Advanced Packaging Award
more major industry awards than all other defluxing equipment manufacturers combined.
Global SMT Award
2007 Best Cleaning Product (Asia)
EM Asia Innovation Award
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T R I D E N T A u t o m a t i c D e f l u x i n g a n d C l e a n l i n e s s Te s t i n g S y s t e m s
T
rident is a fully automatic defluxing and
cleanliness testing system designed to
remove all flux and solder paste residues from
post reflowed circuit assemblies. Trident is
capable of removing all flux types including
Rosin, Water Soluble, and all No-Cleans. Trident
is uniquely capable of removing all eutectic and
lead-free residues either separately or mixed in
the same batch.
Trident is equipped with the multiple award
winning Focus-Wash cleaning technology.
Focus-Wash directs more fluid flow to
a concentrated area, resulting
in greater impingement, even
on densely populated, low
standoff SMT assemblies.
Trident’s exclusive oscallating
board rack and counterrotating spray arms reduce
shadowing by ensuring
complete spray coverage.
Trident is equipped with real-time
predictive cleanliness capabilities. The on-board
cleanliness tester automatically controls the cleaning
process, ensuring a cleanliness level that equals or
exceeds your programmed setting. In many cases,
Trident’s predictive cleanliness capability eliminates
the need for off-line post defluxing cleanliness
testing.
Trident is controlled by a powerful industrial
computer running the exceptionally stable Windows
CE platform. A large graphic touch-screen provides
an intuitive operator interface. Operators may select
program recipes from a drop-down list. Authorized
supervisors and administrators with password privileges have
additional access to the recipe editor and administrative functions. An
on-board statistical process control (SPC) data logger automatically
records vital process information such as cleanliness levels. SPC data
may be viewed locally on the display screen, exported onto a USB
device, or viewed remotely on any network-connected PC.
Trident is equipped with a host of standard features such as stainless
steel plumbing, pre-drain filtration system, stainless steel adjustable
board rack, and much more.
4
T
rident is available in single and multiple chamber configurations.
Trident “High-Yield” configurations include the Trident Duo
(two chambers), Trident Trio (three chambers), and Trident Quad
(four chambers).
Trident High Yield models provide throughput capabilities
exceeding costly inline defluxing systems while operating at
a fraction of the cost and occupying less than half of the space. Trident
is equipped with real time cleanliness testing capabilities, a feature not
available on any inline cleaner.
Built-In Convection and
Radiant Technology
Drying System
Patent-Pending Focus
Wash High Impingement
Spray System
Multiple System
Pressure Gauges
Windows CE
Operating System
10.4” (26.4 cm)
Multi-Lingual Graphic
Touchscreen Interface
Shadow Reducing
Oscillating Board Rack
Fluid Level Gauges
ESD-Safe Adjustable
Board Rack
Front Access Chemical
Management System
Front Access Pre-Drain
Filtration System
Key-Protected
Critical Functions
Front Mounted USB
SPC Data Export
Closed-Loop Wash
Solution Recycler
5
TRIDENT ZERO
T
he Trident-Z E R O Zero-Discharge High Performance Automatic Defluxing System is the industry’s
most effective fully automatic defluxing system and is
Aqueous Technologies’ flagship product.
The Trident-Z E R O is capable of removing all flux
types including Rosin, No-Clean, and Water Soluble.
The Trident-Z E R O is fully compatible with lead-free
solders and solder pastes. The Trident–Z E R O produces
cleanliness results exceeding all military and IPC
cleanliness specifications.
The Trident-Z E R O features fully automatic operation.
With the touch of a single button, a user can direct the
machine to wash, rinse, and dry full loads of assemblies
at one time. Real time cleanliness testing ensures that the
assemblies meet the user’s cleanliness criteria. The builtin Windows CE based computer controller automatically
expands or contracts the cycle time to ensure uniform
cleanliness results.
The Trident-Z E R O is stand-equipped with a built-in
chemical management system that automatically mixes
and doses the correct volume of wash chemical into the
wash-solution recycling system at the touch of a button.
The wash solution recycling system allows wash solution
to be filtered and reused on subsequent cycles, reducing
the demand for chemicals and lowering the
machine’s operating cost.
The Trident-Z E R O is equipped with
a high performance evaporation system,
allowing the cleaning system’s effluent to be
harmlessly evaporated while avoiding
discharge to drain. Zero discharge
to drain provides zero discharge
liability and zero environmental
impact. With a zero-discharge
configuration, there is no
need for discharge-to-drain
permits and the related costs
and liability exposure.
The Trident-ZERO is
standard equipped with
the following features:
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

Fully automatic wash, rinse, and dry functions

SPC data logging with networkcompatible viewing

Automatic one-button chemical
dosing and mixing

10.4” Graphic touch-screen interface

Unlimited alpha-numeric recipe generation

Windows CE operating system

ESD-safe adjustable board rack

Zero-discharge to drain
Real time cleanliness testing and control
Number of Wash
Chambers
Configurations
Available
Electrical
Requirements
400VAC
31 Amps
50 Hz
3Ø/3wire
208 VAC
240 VAC
80 Amps
60 Hz
3Ø/3wire
400VAC
62 Amps
50 Hz
3Ø/3wire
208 VAC
240 VAC
120Amps
60 Hz
3Ø/3wire
400VAC
93 Amps
50 Hz
3Ø/3wire
208 VAC
240 VAC
160Amps
60 Hz
3Ø/3wire
400VAC
124 Amps
50 Hz
3Ø/3wire
40-80 PSI at approximately 10 GPM
Water quality should generally be de-ionized to >2 MΩ
10 GPM / 37.8 LPM
(when drain pump is on)
30 G / 113.5 L average
hourly water use
20 GPM / 75.7 LPM
60 G / 227 L average
hourly water use
30 GPM / 113.5 LPM
hourly water use
40 GPM / 151 LPM
hourly water use
Approximately 400 CFM per wash chamber
71” (180.3 cm) high
44” (111.7 cm) wide 34”
(86.4 cm) deep
71” (180.3 cm) high
87” (221 cm) wide 34”
(86.4 cm) deep
71” (180.3 cm) high
129” (327.7 cm) wide
34” (86.4 cm) deep
71” (180.3 cm) high
172” (436.9 cm) wide
34” (86.4 cm) deep
Additional 26” (66 cm) from front
Concentrated
Chemical Tank
Capacity
Approximately 8 U.S. gallons (30.3 liters) per chamber
Wash Tank Capacity
Approximately 12 U.S. gallons (45.4 liters) per chamber
Weight
Trident Quad-400
4
Trident II
Added depth with
chamber door open
Chamber Sump
Tank Capacity
Trident Quad-208
Trident Quad-240
Trident Trio-400
3
Trident I
Trident III
Trident III
208 VAC
240 VAC
40 Amps
60 Hz
3Ø/3wire
Trident Trio-208
Trident Trio-240
2
Exhaust
Requirements
Overall Dimensions
Trident Duo-400
1
Incoming Water
Requirements
Drain Requirements
Trident Duo-208
Trident Duo-240
Trident I,II,III-400
Model
TRIDENT Specifications
Approximately 3 U.S. gallons / 11.4 liters (per chamber, per rinse event)
750 lbs 340 kg
1400 lbs 635 kg
2050 lbs 929 kg
2700 lbs 1224 kg
NOTE: Trident-Z E R O is based on Trident III (208/240 VAC and 400 VAC available (see specifications above)
Trident-Z E R O features the Model E101 evaporation system as specified below:
Dimensions: 32” W x 32” D x 63” H • Weight: 700 (dry) lbs • 240 VAC 3 Ø 87 amps
Tank Capacity: 136 US gallons (514.7 liters) • Evaporation Rate: 13 GPH (49 LPH) @ 240 VAC
E101 evaporator is also available in 400 volt configuration.
Specifications subject to change without notice.
7
StencilWasher ULTRASONIC STENCIL CLEANING SYSTEMS
Cleaning at the Speed of Sound…
The Ultrasonic Advantage
ULTRASONIC STENCIL CLEANING SYSTEMS
Fast, Safe Solder Paste and Adhesive Removal
Ultrasonic technology utilizes precisely controlled sound waves to remove non-reflowed solder paste and uncured
adhesives from stencils, screens, and misprints. Unlike other technologies that can damage delicate stencils, ultrasonic
energy is gentle enough not to damage delicate parts, but is highly effective in the removal of even dried pastes on
fine-pitch stencils.
Aqueous Technologies offers a selection of semi-automatic and fully-automatic models to choose from.
SEMI-AUTOMATIC ULTRASONIC STENCIL CLEANING SYSTEMS
Aqueous Technologies’ semi-automatic ultrasonic stencil
cleaning systems are all designed to accommodate stencils, screens,
or misprinted assemblies up to 29” x 29” (736mm x 736mm). All
models feature stainless steel wash and rinse tanks and a stainless
steel deck.
Multiple side-mounted 40 kHz transducers target effective
cleaning power onto the stencil or misprint. Transducers include a
ten year limited warranty against debonding.
All models feature a programmable wash cycle timer for
consistent operation. In addition to washing functions, all semiautomatic models feature a hand-held rinse wand and a hand-held
airknife for fast and effective drying.
Aqueous Technologies offers four semi-automatic models to
choose from.
STENCILWASHER SERIES
StencilWasher-ECO provides fast and
efficient solder paste removal at a very
economical price. StencilWasher-ECO is
designed to remove all solder paste types
(including lead-free) and provides wash,
rinse, and dry functions. StencilWasher-ECO
is equipped with a wash cycle timer, a hand-held rinse wand and
airknife, and a wash and rinse solution filtration system.
StencilWasher-LD is capable of removing all non-reflowed
solder-pastes (including lead-free) and uncured adhesives, and is
equipped with a wash-solution filtration and recirculation system.
Wash solution is filtered and reused, eliminating discharge to drain
while maximizing the wash solution’s
life. Rinse water is filtered and discharged
to drain. StencilWasher-LD is equipped
with a wash-solution heating system and
digital temperature controller. A hand-held
rinse and airknife are also included.
8
StencilWasher-ZERO is
capable of removing all
non-reflowed solder-pastes
(including lead-free) and
uncured adhesives and
includes all of the features as
the
LD
Series. An evaporator is included, allowing rinse
water and spent wash solution to be evaporated,
eliminating the need for a drain.
StencilWasher-CLR is capable of removing all
non-reflowed solder-pastes (including lead-free)
and uncured adhesives, and is equipped with a wash-solution
filtration and recirculation system. Wash solution is filtered and
reused, eliminating discharge to drain while maximizing the
wash solution’s life. Rinse water is
filtered, re-deionized, and reused via
the built-in closed-loop rinse water
recycler.
SPECIFICATIONS
Feature
StencilWasher-ECO
StencilWasher-LD
StencilWasher-ZERO
StencilWasher-CLR
Application
Solder Paste Removal
Solder Paste and Uncured
Adhesive Removal
Adhesive Removal
Adhesive Removal
48”W X 34” D x 40” H
Dimensions
39”L X 25” W x 32” H
48”W X 34” D x 40” H
StencilWasher:
48”W X 34” D x 40” H
Evaporator:
41”L x 23”W x 46” H
Weight
350 lbs
550 lbs
1100 lbs (both machines)
550 lbs
Construction
Welded tube steel frame
16 gauge steel panels
Finish
Powder-coat epoxy
Powder-coat epoxy
Powder-coat epoxy
Powder-coat epoxy
Internal Plumbing
Stainless steel
Polypropylene
Stainless steel
Polypropylene
Stainless steel
Polypropylene
Stainless steel
Polypropylene
208-230 VAC 1 Ø 50 amps
Electrical Requirements
110 VAC 10 amps
230 VAC 1 Ø 50 amps
StencilWasher:
Evaporator:
Wash Tank Capacity
20 Gallons (76 liters)
Maximum Stencil Size
29” x 29” (74 cm x 74 cm)
25” x 29” immersion
29” x 29” (74 cm x 74 cm)
Full immersion
29” x 29” (74 cm x 74 cm)
Full immersion
29” x 29” (74 cm x 74 cm)
Full immersion
Drain Requirements
¾” NPT
¾” NPT
¾” NPT
Connected to evaporator
¾” NPT
Service use only
Wash Cycle Timer
Analog 1 – 99 minutes
Digital 1 – 99 minutes
Ultrasonics
500 watt side mounted
transducers
transducers
transducers
transducers
Hand-Held Rinse Wand
Standard
Standard
Standard
Standard
Hand-Held Airknife
Standard
Standard
Standard
Standard
Wash Solution Heating System
N/A
Standard
Standard
Standard
Rinse Water Filtration System
Optional
Standard
Standard
Standard
Rinse Water Filtration System
Optional
Standard
Standard
Standard
9
CLEANLINESS TESTING SYSTEMS
( B u l k Te s t i n g )
ZERO-ION
Ionic Contamination Tester
S
pecifically cited in MIL-2000A as an approved method of determining the cleanliness of circuit
assemblies (mil equivalency factor of 3.7 micrograms/square), the Zero Ion is one of the most popular
testers available, and is now available from Aqueous Technologies.
Today, in an environment where densely populated surface mount technology has become commonplace,
and where ISO 9000 verifications are required, the need for ionic testing is essential.
Aqueous Technologies’ Zero Ion ionic
contamination tester is equipped with
the following features and benefits
Process Control
The built-in computer automatically calculates NaCl/square
equivalence (per mil spec), operates in an automatic or manual
mode, and is equipped with a built-in memory containing up to
50 test parameters.
Built-In Data Logging Printer
The Zero Ion tester is equipped with a built-in data-logging
printer that automatically records test date, lot/batch number,
and test results.
Submerged Sprays
The submerged sprays provide excellent agitation of the test
solution while eliminating test inaccuracies caused by carbon
dioxide adsorption associated with other open-air spray systems.
The combination of submersion and spraying creates three
different fluid flow angles across the board surface. It is this
random angle flow of fluid that gives the Zero Ion system its
superiority in ionic contamination detection.
Meets Cleanliness Specifications
The Zero-Ion Ionic Contamination Tester meets industrial
cleanliness specifications including MIL-STD-2000A, MIL-P28809, IPC-TM-650, and ANSI/J-STD-001B.
10
Unique Dual-Loop Flow System
The Zero Ion tester utilizes a dynamic measurement method, the
method of choice for detecting (weak) ion activators commonly
found in no-clean fluxes.
With dynamic measurement
technology, the contamination test solution is monitored and
then filtered to supply de-ionized test solution back to the test
chamber, resulting in greater solubility. The increased solubility
eliminates the “saturation limit effect”, associated with other
static measurement methods.
Cost Effective
The Zero Ion tester is extremely cost effective. Its price is
among the lowest in the industry, yet its performance is second
to none.
Compact Design
The Zero Ion tester is extremely compact, requiring just over a
2’ square footprint, with test cells available for board sizes up to
24” x 24” (61cm x 61cm).
Ambient Testing
Unlike other systems, which require heated test solution, the
Zero-Ion performs all tests without the need for heat. Eliminating
heat increases equipment safety (test solution is flammable),
reduces power costs, eliminates wash-solution heat-up time, and
reduces test solution evaporation.
CLEANLINESS TESTING SYSTEMS
( L o c a l i z e d Te s t i n g )
The Industry’s Only Cleanliness Testing System Capable of Determining:
 Volume of Contamination
 Location of Contamination
 Identification of Contamination (with optional IC Test)
F
oresite developed the C3 Localized Cleanliness Tester out
of an industry need to evaluate specific areas of circuitry or
sensitive components that could hold concentrated pockets of
contamination. These areas are overlooked by standard industry
tools and testing methods that examine the total board. Methods
such as ROSE testing and ion chromatography with standard total
board extraction take a measurement of the average cleanliness
of the board, thus overlooking pockets of contamination that can
potentially cause quality concerns and field failures.
The C3 serves two main purposes:
• To perform as a production-floor cleanliness monitoring tool
that provides an immediate ‘clean’ or ‘dirty’ test reading for
the 0.1 in2 area where the extraction is taken.
• To serve as an extraction tool for use in ion chromatography
testing which will determine the exact type and quantity of
ionic species present on a board or component area.
Operation Principles
The C3 uses a deionized steam extraction system to collect a 2.2
ml sample from a 0.1 in2 area of circuitry. The system produces a
microburst of steam that is allowed to soak for 20 seconds and is
then aspirated into a collection cell. This steam is applied 8 times
to achieve effective residue removal from the area of analysis.
After 9 collection cycles, an electrical test is performed across a
sacrificial y-pattern electrode to check for electrical leakage. 10v
of electricity is applied, and the C3 makes a determination after 60
seconds as to whether or not the sample is ‘clean’ or ‘dirty’. The
current threshold for considering a sample clean is 500 μA, and is
based on 13 years of ionic analyses performed by Foresite.
The extracted sample can then be used for ion chromatography
analysis to determine the type and quantity of the localized
contamination.
C3 was developed by Foresite and is sold worldwide exclusively
by Aqueous Technologies Corporation.
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AQUEOUS T EC HNOLOGIES COR POR ATION | 9055 Rancho Park Court | Ranc ho Cu c am o nga, CA 91730 U S A
Tel: +1 909.944.7771 | Fa x +1 909.944.7775 | [email protected] m | www. aqu e o u st e c h. c o m

Automatic Defluxing Systems Stencil Cleaning Systems Ionic

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