mobil enerji santrali sökme ve yer değiştirme

The art of Engineering
MOBİL ENERJİ SANTRALİ SÖKME VE YER DEĞİŞTİRME
TM2500 & TM2500+
Mobile Gas Turbine Generator
December, 2008
Product Description
• 23-31 MW mobile gas
turbine generator
• Easily transported
by land, air, or sea
• 50 or 60 Hz flexibility
• Liquid or natural gas fuel
• Low emissions (25 ppm NOx)
• Low noise – 88 dBA
2/
What’s Inside?
LM 2 5 0 0 +
B ee fe d u p LP T d isks & re a r sh a ft
Sta g e Z ero B lisk
N e w C o m p re sso r F ro n t
F ra m e & F orw a rd ca se
Re -d esig n e d
H P T, TM F & L P T C a se
GE LM2500/+ Gas Turbine
• 2,000+ engines worldwide
• More than 97M operating hrs
• Recognized as the industry leader
in its size class
R e-d e sig n e d
C D P S ea l
Re -d e sig n e d L P T a irfo ils
~ 1 3 in c h e s
LM 25 0 0
Brush Electrical Generator
• Air-cooled generator w/ brushless
excitation
• Suitable for Class 1, Group D, Div. 2
areas
• 60 and 50 Hz operation
• Rated at 32,550 KVA @ 0.90 pf, 59 deg. F
cooling air, 13.8 kV, 60 Hz. (11.5 kV @ 50
Hz.)
3/
TM2500 General Arrangement
• Proven 4-trailer system
Exhaust
Trailer
• Minimal foundation
requirements & prep
Exhaust
Air Out
• Quick set-up
Turbine Enclosure Air Supply
Steps to
Turbine
Inlet Filter Trailer
Turbine
Inlet Air
Supply
Turbine Generator Trailer
Natural
Gas
Supply
Auxiliary Trailer
NOx Water
Supply
Liquid Fuel
Supply
Aux.
Power
Supply
13.8 kV
Out
Steps to
Control
Room
4/
Typical TM2500 Installation
Entrance
Control Room
13.8 - 138 KV
Transformer
33 MVA
(1 x LM2500)
138 kV Breaker
13.8 - 138 KV
Transformer
80 MVA
(4 x LM2500)
13.8 - 480 KV
Transformer
(Aux. Power)
First TM2500 Installation
5 units / Gas Fuel / 60 Hz
Chicago, IL
Summer, 2000
13.8 - 4.16 KV
Transformer
(gas compressors)
3 x Compressor
Starters
3 x Electric Gas
Compressors +
Control Skid
Demin Water
Supply
Natural Gas Supply
5/
Proven Experience
Since 2000, 29 TM2500 rental projects in 12 countries
Qty.
5
3
2
5
5
5
1
3
3
2
7
10
3
6
1
6
5
5
5
2
5
4
1
1
1
3
3
4
7
4
Year
2000
2000
2000
2001
2001
2001
2001
2001
2001
2001
2001
2002
2002
2003
2003
2003
2003
2003
2003
2003
2004
2004
2005
2005
2005
2006
2006
2006
2007
2008
City
Chicago, IL
Cork
Mayo
Tucson, AZ
Phoenix, AZ
Salt Lake City, UT
Crete
San Nicolaas
Cork
Mayo
Tacoma, WA
Long Island, NY
Stamford, CT
Long Island, NY
Norwalk, CT
Guadalajara
Accra
Acapulco
Grafton, Ontario
Long Island, NY
Athens
Perth
Port Fourchon, LA
Beaumont, TX
Ajaccio
Mossel Bay
Stamford, CT
Barinas
Lahore
Buenos Aires
Country
Fuel Freq. Term (mos)
USA
Gas
60
3
Ireland
Liq
50
6
Ireland
Liq
50
6
USA
Gas
60
3
USA
Gas
60
3
USA
Gas
60
3
Greece
Liq
50
4
Aruba
Liq
60
6
Ireland
Liq
50
6
Ireland
Liq
50
6
USA
Dual 60
15
USA
Liq
60
3
USA
Liq
60
4
USA
Liq
60
3
USA
Liq
60
5
Mexico
Liq
60
8
Ghana
Liq
50
5
Mexico
Liq
60
9
Canada
Gas
60
5
USA
Liq
60
3
Greece
Liq
50
3
Australia
Liq
50
5
USA
Liq
60
4
USA
Gas
60
3
Corsica
Liq
50
10
S. Africa
Liq
50
7
USA
Liq
60
28
Venezuela Gas
50
24
Pakistan
Gas
50
36
Argentina Gas
60
36
• Versatility
• Flexibility
• Reliability
6/
TM2500 Installations
Venezuela
Arizona
Pakistan
Arizona
Ireland
7/
Introducing the TM2500+
8/
What’s New?
• LM2500 PLUS gas turbine
– Up to 30% more power!
• Two-trailer design
– 75% reduction in footprint
• Improved interconnection design
– Faster installation and set-up
9/
31% More Power at 60 Hz !
38
LM2500 (60 Hz)
36
LM2500+ (60 Hz)
34
170ER (F 60 Hz) (Generator Limit)
32
30
MW
28
31%
26
24
22
20
0
20
40
60
80
100
Ambient Temperature – deg. F
10 /
13% More Power at 50 Hz !
34
LM2500 (50 Hz)
32
LM2500+ (50 Hz)
30
170ER (F 50 Hz)
(Generator Limit)
28
MW
26
13%
24
22
20
0
20
40
60
80
100
Ambient Temperature – deg. F
50 Hz Performance
11 /
What’s New?
• LM2500 PLUS gas turbine
– Up to 31% more power!
• Two-trailer design
– Smaller footprint
• Improved interconnection design
– Faster installation and set-up
12 /
New Two-Trailer Design
Top-Mounted Inlet
& Exhaust
Assemblies
LM2500+ Gas
Turbine
13 /
TM2500+ General Arrangement
Exhaust Stack
Generator
Inlet &
Exhaust
Inlet Filter
Assembly
Main
Trailer
Switchgear
Trailer
Gooseneck
Inlet
Plenum
Transportation
Jeep
GE LM2500+
Gas Turbine
Hydraulic
Starter
Auxiliary
Trailer
Brush BDAX
62-170ER
Generator
Lube Oil
Coolers
Transportation
Stinger
Turbine Enclosure
Fire Suppression
Control Room
& Battery
Room
Fuel/Water
Pumps
14 /
TM2500/+ Footprint
107’ x 67’
78’ x 21’
77% Reduction in Installed Footprint
15 /
What’s New?
• LM2500 PLUS gas turbine
– Up to 31% more power!
• Two-trailer design
– Smaller footprint
• Improved interconnection design
– Faster installation and set-up
16 /
Interconnection Improvements for Faster
Set-up
Exhaust Duct
Assembly
• Improved inlet &
exhaust connections
for quicker installation
& set-up
Inlet Filter
Assembly
• Can be set up
in 24 hours
Turbine Enclosure
Assembly
Inlet Plenum
17 /
Back-up
18 /
Site Preparation / Foundation
• Level within 6 inches per 100 feet
• Solid crushed gravel with 1” steel plates
• Adequate access / space, well-lit, secure
19 /
Fuel / Water Connections
Natural Gas
Supply (3” pipe)
Auxiliary Trailer
(top view)
Auxiliary Trailer
(side view)
Liquid Fuel
Supply (2” pipe)
NOx Water
Supply
(2” pipe)
20 /
Electrical Connections
• Generator output 13.8 kV @ 60
Hz (11.5 kV @ 50 Hz.)
• Auxiliary power requirement
480V, 60 Hz, to motor control
center main circuit breaker (250
kW)
High Voltage
Termination
21 /
Grounding
• Customer furnished grounding system
• GE provides ground grid specification
and interconnection requirements
4’ trailer to ground
Grounding Block
1/4 in thread bolt,
3/8 in deep
8’ trailer to ground
26’ trailer to trailer
6’ trailer to
ground
5’ trailer to trailer
5’ trailer to trailer
15’ trailer to trailer
35’ trailer to ground
22 /
Customer Interface Details (TM2500)
Fuel
• Gas supply pressure is 395 (+/- 20) PSIG at a rate of 12,000 pph (250 mmbtu/hr or 6
mscf/day)
• Liquid Fuel (diesel) supply pressure is 30 (+/- 10) PSIG, up to 40 GPM (max.)
Water (for NOx suppression)
• Minimum supply pressure is 15 PSIG up to 28 GPM (max.)
Inlet/Exhaust Air
• Nominal inlet air flow 150,000 CFM (120,000 turbine / 30,000 enclosure ventilation)
• Exhaust stack height is 20’ when fully assembled
– Flange dimensions 96” x 96”)
– Exhaust gas flow 490,000-550,000 lbs/hr @ 980°F
Emissions
• Liquid Fuel: 42 ppm NOx with water injection
• Gas Fuel: 25 ppm NOx with water injection
Noise
• Approximately 88 dBa
Waste
• Lubricating oils (turbine & generator)
• Turbine wash detergent and rinse water
23 /
TM2500 Unit Installation Equipment
Snorkel Lift (Telescopic Boom)
Front Loader w/forks to move sea containers
(Lull) 6,000 lb. Variable Reach Forklift
25-45 Ton Crane
24 /
The art of Engineering
Merkez İletişim
Proje Ofisi:
Levent Sitesi I-7 Blok
Pbx : +90 216 395 20 34
Gsm: +90 532 163 62 90
E-Mail: [email protected]
Skype: Berr.Industry
w w w . B e r r C o n s u l t i n g . c o m
The art of Engineering
GAZ MOTORLU ENERJİ SANTRALİ SÖKME
VE YER DEĞİŞTİRME
……
ÇERKEZKÖY – HADIMKÖY TAŞIMA PROJESİ
.
TANIMLAMALAR
GAZ MOTORUNUN SÖKÜLMESİ / YÜKLENMESİ / YENİDEN MONTAJI
• 3.119 KW GE JENBACHER ( J 620 GS E01 TİP ) – 1500 RPM – 15 TON
• HADIMKÖY BETON VE TEMEL GÜÇLENDİRME YAPILMASI
• HADIMKÖY BİNA ÇELİK KONSTRÜKSİYON GÜÇLENDİRME YAPILMASI
• HADIMKÖY KAZI / KIRMA / KANAL BETON VE YALITIM İŞLERİ
• MAKİNE / BORU / KABLO PLATFORM & DEMİR ÇELİK İMALAT VE YENİLEME İŞLERİ
MOTOR YAKIT – SU TESİSATLARININ SÖKÜLMESİ / YÜKLENMESİ / YENİDEN MONTAJI – KISMEN YENİLENMESİ
• YAKIT ANA HATTININ ÇEKİLMESİ
• MAKİNE YAKIT GİRİŞİNİN SÖKÜLMESİ / TAŞINMASI / MONTAJI / KISMİ İLAVELERİ
• SU BESLEME – SU SOĞUTMA HATLARININ SÖKÜLMESİ / TAŞINMASI / MONTAJI / KISMİ İLAVELERİ
MOTOR EGZOZ VE BACA SİSTEMİNİN SÖKÜLMESİ / TAŞINMASI / MONTAJI / KISMİ YENİLEMESİ
• BACA KAZANI / DAMPER SİSTEMİ / BUHAR KOLEKTÖRÜ VE TESİSAT ELEMANLARI
• KONDENS SİSTEMİ VE ELEMANLARI
• HADIMKÖY BUHAR KOLEKTÖRÜ YENİLENMESİ
• HADIMKÖY EGZOZ BACASININ YENİLENMESİ ( PASLANMAZ BACA YAPILMASI )
• İZOLASYONLARIN YENİLENMESİ İŞLERİ
TANIMLAMALAR
SU SOĞUTMA RADYATÖRLERİNİN SÖKME / TAŞIMA / YERLEŞTİRME / TESİSAT YENİLEME İŞLERİ
OG HÜCRELERİ – SÖKME / TAŞIMA / İNDİRME / YERLEŞTİRME İŞLERİ
NÖTR DİRENÇ PANOSU – SÖKME / TAŞIMA / İNDİRME / YERLEŞTİRME İŞLERİ
TRAFONUN – SÖKME / TAŞIMA / İNDİRME / YERLEŞTİRME İŞLERİ
SENKRONİZASYON PANOSU – SÖKME / TAŞIMA / İNDİRME / YERLEŞTİRME İŞLERİ
HADIMKÖY XLP KABLOLARIN YENİDEN ÇEKİLMESİ İŞLERİ
OTOMASYONA UYGUN SCADA VE YÜK ATMA OTOMASYONU YAPILMASI
TÜM SÖKÜLEN PARÇALARIN :
YÜKLEME
TAŞIMA
İNDİRME / YERLEŞTİRME İŞLERİ
BETON / ÇELİK GÜÇLENDİRME İŞLERİ
ANKRAJLAMA / MONTAJ İŞLERİ
ELEKTRO – MEKANİK TEST İŞLERİ
ELEKTRİK – MEKANİK – İNŞAAT PROJELERİ REVİZYON İŞLERİ
PROJE – STANDARDİZASYON DOSYASI İŞLERİ
NAKLİYE VE İŞ YAPMA RİSK SİGORTASI İŞLERİ
RESİMLER
ÇERKEZKÖY MOTOR
RESİMLER
ÇERKEZKÖY MOTOR
RESİMLER
ÇERKEZKÖY BACA & BACA KAZANI
RESİMLER
ÇERKEZKÖY BACA & BACA KAZANI
RESİMLER
ÇERKEZKÖY MOTOR YAKIT
RESİMLER
ÇERKEZKÖY OG HÜCRELER VE SENKRONİZASYON PANOLAR
RESİMLER
TRAFO & NÖTR DİRENÇ PANOSU
RESİMLER
SOĞUTMA RADYATÖRÜ / KONDENS TANKI
RESİMLER
HADIMKÖY MOTOR PREFABRİK BİNASI
RESİMLER
HADIMKÖY MOTOR PREFABRİK BİNASI
RESİMLER
HADIMKÖY ANA VE TALİ BUHAR KOLEKTÖRÜ
NOTLAR
NOTLAR:
FİYATLANDIRMA KAPSAMI DAHİLİNDE BULUNAN İŞLER:
A.
B.
C.
D.
E.
F.
G.
İNŞAAT İŞLERİ. ( Beton Kırma/Radyal Temel/Kanal Açma / Ankrajlama/ Betonarme ve Çelik Güçlendirme
İşleri / Ses İzolasyonu İşleri / Havalandırma İşleri)
MEKANİK İŞLER ( Tesisat/Makine/Boru Hatları-Baca Yenileme/Vana Yenileme / Platform İşleri /Boya ve
İzolasyon İşleri/Soğutma Üniteleri işleri)
ELEKTRİK VE OTOMASYON İŞLERİ ( Panoların Taşınması - Düzenlenmesi/ Kabloların Yeniden Çekilmesi/
Sensör Kontrolleri/Yük Atma Otomasyonu SCADA işleri )
ELEKTRİK / MEKANİK / İNŞAAT TEST İŞLERİ
DEVREYE ALMA İŞLERİ ( Motor Devreye Alma / Kazan Devreye Alma )
İNŞAAT-MEKANİK-ELEKTRİK PROJELENDİRME & REVİZYON İŞLERİ
VİNÇ YÜKLEME-İNDİRME / TAŞIMA-NAKLİYE İŞLERİ
KEŞİF NOTLARI:
A. NET MEKANİK-ELEKTRİK KEŞİF & PROJELENDİRME BULUNMAMAKTADIR…
B. KÜMÜLATİF OLARAK TÜM İŞ KAPSAMI İLE İŞİN FİYATLANDIRMASI UYGUNDUR Kİ HANGİ VANA VE/VEYA
CİHAZLARIN YENİLECEĞİ TAM OLARAK BELLİ DEĞİLDİR… EK FİYATLANDIRMA OLACAKTIR.
The art of Engineering
Merkez İletişim
Proje Ofisi:
Levent Sitesi I-7 Blok
Pbx : +90 216 395 20 34
Gsm: +90 532 163 62 90
E-Mail: [email protected]
Skype: Berr.Industry
w w w . B e r r C o n s u l t i n g . c o m