Product Catalog

Product Catalog
Content
Vane and Armature Insulation Jackets .....................
2
High Heat Insulation Applications .............................
6
Plastic Injection and Extruder Insulation Jackets .....
4
Fabric Laminated Compensator ..............................
7
Welding Curtain
9
Fire Blanket
............................................... ................................................
8
Other Materials Used ............................... 10
Fabric Technical Information
.............................. 12
Insulation Materials Technical Information ................ 11
Techjack Thermal Camera Report
Application Photographs
....................... 14
........................................ 16
Vane and Armature Insulation Jackets
Techjack insualtion jacket can be used in insulation of vanes and armatures which have various diameters, found on hot
and cold lines in indoor and outdoor mediums and which are produced in DIN, ANSI, API standards.
They are produced using insulation and fabric materials resistant to temperature between -20 ºC and1260 ºC depending
on the fluid and surface temperature.
They are used to minimize heat losses occurring in heating lines and to prevent condensation in cooling lines.
Techjack insulation jacket are comprised of fabric resistant to high temperature (fabric types vary depending on the surface
on which application will be made and on weather conditions), insulation material (varies depending on the temperature of
the place where application will be made), binding threads, stainless steel buckle, stainless steel wire and label.
Advantages of Techjack Insulation Jackets
Uses of Techjack Insulation Jackets
- Provides high energy savings
- Heating and Cooling Installations
- High temperature resistant
- Chilir Lines
- Provides fire safety
- Boiler
- Flexibility
- Marine Engineering Departments
- Provides occupational health and safety
- Steam Installations
- Pays for itself in a short time
- Thermal Oil Installations
- Installation costs are low
- Provides convenience for assembley and disassembley
- Makes equipments life longer
- Easy to use in narrow areas
- Non- Burnable
- Long-lasting
- Extends the life of equipment
- Do not include asbestos and carcinogenic substances
- Prevents condensation in the cooling system
- Supportive to atmosphere conditions.
- Supportive to oil, water and poor acids.
Manner of Application of Techjack Insulation Jackets
Serial number is given and sizes measured are sent to production. If a leak is detected in the vane and armature before
montage starts, it shouldn’t be mounted before the leak is eliminated.
Techjack insulation jacket is placed so as to wrap around the vane. It is taped with adhesive touch and close fastener and
then the binding threads on both sides of the jacket are fastened.
Vane and armature should be completely covered and they should be pressured so as to they pass pipe flanges at least
100 mm in both sides. Thus, it will be ensured that air passage that may stem from sides is cut and temperature loss in
heating lines and condensation in cooling lines are prevented.
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3
37
41
110
138
158
197
248
290
373
455
538
714
889
1058
DN 25
DN 32
DN 40
DN 50
DN 65
DN 80
DN 100
DN 125
DN 150
DN 200
DN 250
DN 300
*Avarege surface temperature tolerance ±10°C.
113
98
81
65
57
49
32
28
26
23
20
70
88
18
QInsulated
DN 15
W/mk
QUninsulated
DN 20
Vane
Diameter
THE HEAT LOSS
CALCULATED FOR 1 M PIPE
89,3
89,0
88,6
88,0
87,5
86,8
85,9
85,1
83,8
82,3
81,3
79,3
76,9
73,9
The energy
saving rate
gained with
insulation
11886
9989
8017
6043
5116
4186
3258
2788
2209
1770
1553
1235
986
781
kW/year
24
26
30
34
36
41
48
53
64
74
84
106
127
147
204
228
256
290
313
357
415
461
550
639
727
912
1096
1273
1377
1157
928
700
592
485
377
323
256
205
180
143
114
1.121,73
942,72
756,56
570,25
482,82
395,04
307,44
263,10
208,49
167,04
146,59
116,53
93,04
73,67
kW/year
90
m³
Natural gas
m³
Natural gas
120,15
103,48
86,07
68,57
60,31
51,95
43,49
39,16
33,73
29,50
27,37
24,15
21,53
19,26
Loss
Average Value
INSULATED
TL
hour/year
kW
m
UNINSULATED
Loss
0,814900
7488
1m³ natural gas price (TL):
8,635
Annual working hours of the company :
2
1m³ of energy obtained from natural gas = 8250 x 1,163 x 0,9 :
Equivalent pipe length according to Vane and Armature Type (including flange) :
1.001,58
839,24
670,49
501,68
422,51
343,09
263,95
223,94
174,76
137,54
119,22
92,39
71,51
54,42
Saving
Year
3,0
2,9
2,8
3,4
3,2
3,6
4,2
4,8
5,6
5,6
5,8
5,4
6,2
6,8
Depriciation
Month
160
160
160
160
160
160
160
160
160
160
160
160
160
160
Before
(°C)
36
36
35
35
34
34
34
34
33
33
32
32
32
31
After
(°C)
Surface Temperature
Techjack
Vane and Armature Insulation Jackets Feasibility Calculation
Plastic Injection and Extruder
Insulation Jackets
They are designed for Techjack insulation jackets and plastic injection machines and extruders by measuring their sizes in
their places and they are manufactured from high temperature-resistant materials. Techjack insulation jackets wrap around
the oven without leaving any space around and in the width of oven owing to their modular design. Due to the fact that they
are modular, their assembly and disassembly is very simple. With Techjack insulation jacket applied over resistors in the
oven area of Extruders and Plastic injection machines.
When average temperature of oven is 200-250 ºC , it doesn’t pose any danger for the personnel. It is observed that the personnel is kept safe from risk as a result of sleeve temperature decreasing to 30-50 ºC after Techjack application. Decrease
in the performance of the personnel is observed due to average heat emitting sleeve temperature when air temperature
increases. This situation will be eliminated after Tachjach application.
Techjack Nozzle Cover / Disc
Techjack insulation jackets minimize heat loss and make sure that oven temperatures come into play less frequently and
thus their operating time extends. Thanks to Techjack nozzle cover / disc, it got easier to prevent the plastic that recoils,
which is a common problem occurring in machines, from wrapping around connection wires, thermocouples and resistor.
Bore diameter of Techjack disc can be easily adjusted according to nozzle diameter of oven. Its assembly and disassembly
is fast and simple.
Advantages
- High energy saving (kw/kg)
- Does not require any maintenance
- Fast amortisation
- Personnel security ( thermal and electrical)
- Entering regimen quickly
- Does not contain asbestos and asbestos based materials
- Decrease in cycle time
- Low cost of service
- Low working temperatures
- Continuous operating, fast and easy assembly with one - Oil and water resistant exterior surface
personnel without using any tools.
- Low wastage, high quality product
Techjack Plastic Injection Insulation Jackets Application Manner
Techjack reports energy consumed per product with our energy analyser (kw/h)before and after application in every plant
we will perform the application and checks visually with thermal camera if surface temperature was lowered to a value that
doesn’t pose danger for the personnel as a crosscheck of the application. Techjack insulation jackets amortise in a short
time like 4-6 as a result of electricity saving that they ensure in oven part.
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5
36
48
60
72
84
96
108
120
132
144
156
168
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
5,5
6,0
6,5
7,0
4368
4056
3744
3432
3120
2808
2496
2184
1872
1560
1248
936
624
kW/month
Electricity Consumption
* Avarege value.
* Avarege surface temperature tolerance ±10°C.
24
kW/day
1,0
Hourly
Consumption
kW/h
52416
48672
44928
41184
37440
33696
29952
26208
22464
18720
14976
11232
7488
kW/year
0,1527
0,1527
0,1527
0,1527
0,1527
0,1527
0,1527
0,1527
0,1527
0,1527
0,1527
0,1527
0,1527
Electricity Unit
Price
666,80
619,17
571,55
523,92
476,29
428,66
381,03
333,40
285,77
238,14
190,52
142,89
95,26
Monthly
Electricity
Consumption
Cost
8.001,63
7.430,09
6.858,54
6.287,00
5.715,45
5.143,91
4.572,36
4.000,82
3.429,27
2.857,73
2.286,18
1.714,64
1.143,09
Annual
Electricity
Consumption
Cost
30
30
30
30
30
30
30
30
30
30
30
30
30
Saving Rate %
Plastic Injection Feasibility Calculation
200,04
185,75
171,46
157,17
142,89
128,60
114,31
100,02
85,73
71,44
57,15
42,87
28,58
Month
Year
2.400,49
2.229,03
2.057,56
1.886,10
1.714,64
1.543,17
1.371,71
1.200,25
1.028,78
857,32
685,85
514,39
342,93
Saving Cost
High Heat Insulation Applications
Applications
Techjack insulation coatings are made using heat resistant fabrics and insulation materials with low heat transmission
coefficient. Produced in factory or which are custom-built depending on the area where the application will be made, these
products are covered outside the machine or equipment so as to prevent heat loss from surface.
In periodical maintenances, insulation coatings are dismantled so help finishing the maintenance easily. These products,
of which assembly and disassembly are very simple, prevent the machine from working rapidly and thus also prevents an
extra cost. These applications continues to provide energy saving in plants without losing their quality for long years.
Application of Techjack Insulation Jackets
Advantages of Techjack Insulation Jackets
- Turbine insulation
- Provides Energy Savings
- Layered fabric compensator
- Provides Occupational Health and Safety
- Marine exhaust lines
- Provides High Temperature Resistance
- Marine boiler rooms
- Provides convenience for assembley and disassembley
- Engine exhaust lines
- Does not contain asbestos and carcinogenic substance
- Machinery and equipment insulation
- Fire-retarding
- Power plants
- Provides Fire Safety
- Heat exchanger applications
- Provides Resistance to atmospheric conditions
- Hot oil lines
- Pays for itself in a short time
- Turbine and generators
- Fits easily in tight spaces
- Chiller and boiler
- Extends the life of equipment
- Textile coating machines
- Provides usability time after time
- Assembley and disassembley costs are low
- Durable for oil, water and weak acids
Manner of Application of Techjack High Heat Insulation Coatings
These manufactured cushions are put side by side and piled one on top of another like coating a machine and they
are wrapped all around the machine and heat leakage from anywhere is prevented. A machine that is insulated in this
way becomes ready to repair thank to easy disassembly of cushions on the occasion of periodical maintenance or
repair. After required repair is done, cushions can be assembled to their places again and the machine become ready
to function in a very short time. Correctness of the application should be reported with the thermal image to be taken
after application.
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Fabric Laminated Compensator
In case of upsurge in pressure and temperature values occurring in pipe lines, compensators absorb the pressure and
temperature and prevent losses with high costs in the rest of the line.
Compensator Movements
Movement to be compensated in accordance with the quality of pipe line is comprised of two main movements which are
Axial Movement and Lateral Movement separately or in combination. It can handle axial, lateral or angular, wide and large
scale thermal movements in all platforms.
Advantages
- Absorbs vibration in fan inlets and outlets.
- It can meet torsional movements and staggers.
- Material fatigue does not occur in fabrics as it does in metal. Therefore, fracturing at corners and gas leakage do not occur.
- It is flexible due to fabric structure and it is easy to use.
- It is easily mounted to high places thanks to its light weight.
- Its flexible structure prevents vibration from reaching the equipment and this increases efficiency and lifetime of the equipment.
- When it is required to be renewed, it is sufficient to renew only the fabric layer; it is not necessary to change the whole compensator. Therefore, its renewal is fast and low-cost.
Layered Fabric Expansion Application Areas
- Power Plants
- Boiler Systems
- Flue gas desulphurization facilities
- Nitrogen oxide reduction plant
- Gas turbines
- Nuclear Power Plants
- Incinerator
- Cement Plants
- Filter Systems
- Fans
- Ventilation Systems
- Dust collection Systems
- Marine vehicles
- Chemical Plants
- Paper mills
- Steel industry
- Industrial ovens, etc.
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7
Fire Blanket
Fire blankets that we, as Techjack, manufacture have been produced from high temperature resistant fiberglas fabric that
does not contain asbestos for your security of life and property in accordance with TS EN 1869.
Areas of usage are places susceptible to fire:
- Plants
- Hospitals
- Lands
- Schools
- Hotels etc.
How to Use?
- Throw over flames at the beginning of fire,
- Victims of fire should cover themselves with the blanket and leave the site,
- Important documents and equipments required to be saved from fire should be covered with the blanket.
In order to make it easier to hold Techjack fire blanket, high temperature resistant fabrics were used on it and there are
pockets. Techjack fire blanket is a product that can be easily hanged where it will be used and that has instruction manual
with an original case.
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Qualities
Fabric Type
Type 1 100 x 100 (+-) 50 mm
Type 2 100 x 140 (+-) 50 mm
Type 3 140 x 160 (+-) 50 mm
Type 4 160 x 180 (+-) 50 mm
E-Glass Fiberglass, Fabric Weight 450 gr/m2 (average)
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Welding Curtain
You can use Techjack welding curtains in vertical or horizontal position and you can easily cover any machinery or equipment with them. You can remove Teckjack welding curtains when the operation is over, you can use them in another section
or in any place where necessary. As long as Techjack welding curtains are used the right way, you can ensure life and
property security and eliminate the possibility of fire that can result from welding.
Usage
- To cover machinery and equipment,
- To surround the working area,
- To be laid on the floor of the working area,
- To ensure life and property security of the personnel working below while welding is being performed above.
Exact solutions with Techjack Welding Curtain
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9
Other Materials Used
Touch and close fastener in the flanges of Techjack insulation coating and lateral binding threads are some of the auxiliary
elements that ensure the coating to be fixed on the armature. Tying up the lateral binding threads in a right way prevents
heat leakage ın hot lines and prevents condensation in cold weather. Binding threads were produced from high temperature resistant fiberglass material.
Sewing thread used in the production of Techjack insulation coating are resistant to working conditions at high temperature.
Sewing threads have an important role in the integrity of the insulation coatings Our sewing threads are made of kevlar
and fiberglass material. Connecting equipment located on fastener and binding wire are made of stainless steel material.
Fabric material used in the coating is also used in flanges located on the joining points of Techjack insulation coatings in
order to minimize heat losses and give an aesthetical appearance to the application. Vane type, date of manufacture and
information concerning the place where mounting will be made are provided on the tag.
10
Rope
Velcro
Sewing Yarn
Sticker
Hook Machine
Hook
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Insulation Materials Technical Information
Mineral
Kalınlık
Thickness
Yoğunluk
Density
mm
kg/m3
Isı İletkenlik Katsayısı
Coefficient Thermal Conductivity
W/m.K
Yangın Sınıfı
-
İşletme Sıcaklığı
Operating Temperature
50
ºC
80
50
100
150
200
250
300
350
0,03
0,047
0,058
0,069
0,083
0,098
0,115
ºC
A1
90
125
0,038
0,046
0,057
0,066
0,079
0,093
0,108
0,037
0,044
0,052
0,061
0,071
0,082
0,094
650
Ceramic Fiber Blanket
Kalınlık
Thickness
Yoğunluk
Density
Isı İletkenlik Katsayısı
Coefficient Thermal Conductivity
mm
50
kg/m3
ºC
W/m.K
400
600
800
1000
128
Al
Kimyasal Bileşim
Chemical Composition
Yangın
Sınıfı
İşletme Sıcaklığı
2 O 3 %
SiO 2 %
Zr O 2 %
-
Classification Temperature
0,08
0,1
0,14
0,2
47
52
A1
ºC
1260
Blanket
Kalınlık
Thickness
Yoğunluk
Density
Isı İletkenlik Katsayısı
Coefficient Thermal Conductivity
mm
ºC
W/m.K
50
100
150
200
250
300
350
Yangın Sınıfı
-
İşletme Sıcaklığı
ºC
Operating Temperature
30
kg/m3
100
A1
0,037
0,043
0,049
0,057
0,066
0,076
0,087
500
Rubber Foam
Kalınlık
Thickness
Yoğunluk
Density
Isı İletkenlik Katsayısı
Coefficient Thermal Conductivity
Yangın Sınıfı
Su Buharı Difüzyon
Direnci
Korozyon Riski
mm
25 - 32
kg/m3
ºC
W/m.K
-20
0
20
A1
TİP 1
0,03
0,047
0,058
B - s3 - d0
>7000
-
TİP 2
0,038
0,046
0,057
>5000
DIN 1988/7 Bedeli
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11
Fabric Technical Information
Birim
Silicon Fabric
Units
Malzeme
Material
-
Ağırlık
Wight
gr/m2
En
Width
mm
Rulo Boyu
Roll Length
mm
Dokuma Tipi
Weaving Type
-
Yapısı
Structure -
Kalınlık
Thickness
mm
KaplamaCoatinggr/m2
Çekme
Tensile
N/5cm
Mukavemeti
Strength
Sıcaklık
Kumaş
Temperature
ºC
12
SILICON FABRIC
ETS-SS1
ETS-SS2
3259-1-SS
3259-2-SS
510
595
1500 1524
50000
50000
Cross Twill
Cross Twill
Eglass
Eglass
0,46
0,51
80/80 gr/m2 Silicone 80/80 gr/m2 Silicone
Warp>7000
Weft>6000 Kumaş 550 ºC
Kaplama 260 ºC
Birim
Glass Fiber Fabric
Units
Malzeme
Material
-
Ağırlık
Wight
gr/m2
En
Width
mm
Rulo Boyu
Roll Length
mm
Dokuma Tipi
Weaving Type
-
Yapısı
Structure -
Kalınlık
Thickness
mm
Kaplama
Coating
-
Çekme
Tensile
daN/cm
Mukavemeti
Strength
Sıcaklık Kumaş
Temperature
ºC
GLASS FABRICS
ETS-G
Cam Elyaf
1000
1000 mm
50000 mm
Düz Dokuma
Eglass
2 mm
Warp 740
Weft 300
550
Birim
Polyurethane Fabric
Units
Malzeme
Material
-
Ağırlık
Wight
gr/m2
En
Width
mm
Rulo Boyu
Roll Length
mm
Dokuma Tipi
Weaving Type
-
Yapısı
Structure
-
Kalınlık
Thickness
mm
KaplamaCoating gr/m2
Çekme
Tensile
N/5cm
Mukavemeti
Strength
Sıcaklık Kumaş
Temperature
ºC
PU FABRIC
ETS-ALUP 1
332-1-PU
450 gr/m2
1000
50000
Cross Twill
Eglass
0,45
30 gr/m2 PU
Warp>4900
Weft>4000
Kumaş 550 ºC
Sürekli 400 ºC
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Warp>3900
Weft>2600
Kumaş 550 ºC
Kaplama 260 ºC
Birim
Silica Fabrics
Units
Malzeme
Material
-
Ağırlık
Wight
gr/m2
En
Width
mm
Rulo Boyu
Roll Length
mm
Dokuma Tipi
Weaving Type
-
Yapısı
Structure
-
Kalınlık
Thickness
mm
Kaplama
Coating
-
Çekme
Tensile Strength N/25 mm
Mukavemeti
Sıcaklık Kumaş
Temperature
ºC
SILICA FABRICS
ETS-SC2
AS 1000
1200
920
50000
Satin
Silica
1,1
Vermiculite
Warp>1960
Weft>1470
1000
Fabric
Kaplama
Coating % Kaplama Ağırlığı Coated Weight
Toplam Kalınlık
Total Thickness
Kopma
Breaking Strength
Mukavemeti
-
Çekme
Tearing Strength
Mukavemeti
-
Malzeme
Surface Texture
FABRIC
ETS-T
-
+ 5%
-
Warp Weft
Warp Weft Smooth non-stick
Birim
Units
-
gr/m2
mm
N/cm
N/cm
N
N 56
240
0.13
160
120
10
7
Red Silicon
Malzeme
Material
3259-2-SS
Ağırlık
Weight
595 gr/m2
En
Width
1524 mm
Rulo Boyu
Roll Length 50000 mm
Dokuma Tipi
Weave Style Cross Twill
Yapısı
Construction
Kalınlık
Thickness
Kaplama
Coating
Çekme Mukavemeti
Tensile Strength
Sıcaklık Kumaş
Temperature
Eglass
0,51 mm
320/320 gr/m2
Silicone
Warp>2600 N/5 cm
Weft>1900 N/5 cm
Kumaş
550 ºC
Kaplama 260 ºC
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13
Techjack Thermal Camera Report
Photo Parameters
Emission Degree:0,95
Ref. Temp. [°C]: 28,0
Photo Signs:
Measuring Artefacts
Degree [°C]
Emission Degree
Ref. Temp. [°C]
Notes
Measuring Point 1
37,1
0,95
28,0
Techjack Insulation Jackets Surface Temperature
After Application
Measuring Point 2
212,1
0,95
28,0
Techjack Insulation Jackets Surface Temperature
Before Application
Measuring Artefacts
Degree [°C]
Emission Degree
Ref. Temp. [°C]
Notes
Measuring Point 1
161,1
0,95
28,0
Techjack Insulation Jackets Surface Temperature
Before Application
Measuring Point 2
37,6
0,95
28,0
Techjack Insulation Jackets Surface Temperature
After Application
Photo Parameters
Emission Degree:0,95
Ref. Temp. [°C]: 28,0
Photo Signs:
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Photo Parameters
Emission Degree:0,95
Ref. Temp. [°C]: 28,0
Photo Signs:
Measuring Artefacts
Degree [°C]
Emisyon Derecesi
Ref. Temp. [°C]
Notes
Measuring Point 1
36,2
0,95
28,0
Techjack Insulation Jackets
Surface Temperature After
Application
Measuring Point 2
200,0
0,95
28,0
Techjack Insulation Jackets
Surface Temperature Before
Application
Measuring Artefacts
Degree [°C]
Emission Degree
Ref. Temp. [°C]
Notes
Measuring Point 1
174,5
0,95
28,0
Techjack Insulation Jackets
Surface Temperature Before
Application
Measuring Point 2
35,8
0,95
28,0
Techjack Insulation Jackets
Surface Temperature After
Application
Measuring Point 3
36,4
0,95
28,0
Techjack Insulation Jackets
Surface Temperature After
Application
Photo Parameters
Emission Degree:0,95
Ref. Temp. [°C]: 28,0
Photo Signs:
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15
Applications Photographs
16
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17
ETS Endüstriyel Yüksek Isı İzolasyon İnşaat San. Tic. Ltd. Şti.
Inonu Mah. Ragip Demirkol Bulvarı No: 20/A Cayirova - KOCAELI
Phone.: +90 262 743 21 21 - 22
Faks: +90 262 743 21 20
E-mail: [email protected]
[email protected]
Web: www.etsendustriyel.com.tr
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Authorized Dealer