06DR 109 - Totaline

Model/Sales Package: 06DR109.........
M O D E L N U M B E R
1
2
3
0
6
4
D
5
A
6
3
7
1
S IG N IF IC A N C E C H A R T
6
8
0
9
1 0 1 1 1 2
0 A
3 2
N O T E S :
1 . S P E C IA L O
M A Y B E P R
2 . S E R V IC E M
A L L "A ", "C
"D " S E R V IC
T E R M IN A L
O R R E P L A
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P A S T F O R
A S T O A V O
T O B E L E F
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0 0
0 6 D H E R M E T IC
R E C IP . C O M P R E S S O R
L
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X
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V A R IA B L E
0
1
2
3
4
5
6
7
8
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0
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1
1
1
2
2
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2
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0
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2
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7
8
9
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4
5
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7
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N O H O T G A S B Y P A S S U N L O A D E R S
E L E C T R IC U N L O A D E R S
1 S T E P
2 S T E P
P R E S S U R E U N L O A D E R S 1 S T E P
2 S T E P
S U C T IO N C U T -O F F
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2 S T E P
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2 S H A V E D H D S . - S P E C IA L O R D E R
R E F R IG E R A T I O N
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2 S T E P
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2 C Y L
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3 1 /2 H P
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6 D 2 0
6 D 2 3
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6 D 4 8
6 D 4 8
6 D 4 8
6 D 6 8
6 D 7 5
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5 H P
5 H P
2 4 L B F T
2 7 L B F T
5 1 /2 H P
3 8 L B F T
5 H P
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2 0 L B F T
2 4 L B F T
A S E
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9
9
9
9
9
9
9
9
9
9
2
9
R D E R S E R V IC E C O M P R E S
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B O X E S A N D O V E R L O A D S
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1 1 T H & 1 2 T H D IG IT S H A S
4 0 0 -3 -5 0 M O T O R S A N D IS
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T O N T H IS C H A R T B U T A R
C Y L
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1 -1 3 /1 6
2
2
2
2
2
2
2
2
2
3
4
5
1 0 T H
D I G IT
A
B
C
D
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F
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0
1
2
3
4
5
6
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R V . S P E C . O R S E E N O
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D I G IT
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4
5
6
7
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1 1 T H
& 1 2 T H
D IG IT S
0 0
0 1
0 2
0 3
0 4
0 5
0 6
0 7
0 8
0 9
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1 1
1 2
1 3
1 4
1 5
1 8
1 9
2 1
2 6
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3 2
3 6
3 8
3 9
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S S S E R V IC E V A L
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P O R T - 1 U N IT
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L L E T IZ E D
V E R N M E N T P A C
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T H S E R V IC E V A L
T C H E D C O M P O N
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M E S T IC M U L T I-P
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5 7
2 0
2 3
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2 3
4 0
2 3
2 2
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2 3
4 8
2 0
3 8
2 0
2 3
2 2
2 3
5 7
4 0
5 7
2 0
4 0
4 1
4 1
2 0
2 2
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A R A C T E R IS T IC S
L T S -P H A S E -H E R T Z
3 1 1 3 3 6 0
1 3 N O
2 3 3 0
3 3 3 3 6 0
3 6 0
3 3 0
6 0
3 3 3 0
3 -
6 0
6 0
6 0
6 0
6 0
- 3
5 0
5 0
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6 0
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P A
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W I
M A
C O
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D O
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5 0 0 0 0 0 /4
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0 0 8 /2
0 0 0 0 0 /4
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0 /4
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C E
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C E S
K &
S T A R T
X L
X L
X L
X L
X L
X L
X L
X L
X L
X L
X L
X L
X L
X L
P /W
P /W
P /W
X L
X L
X L
X L
X L
X L
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X L
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- 5 0 /6 0
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A L V E
M .E . C
N D
2 B O L
N D
4 B O L
N D
2 B O L
N D
4 B O L
N D
2 B O L
D
P L A IN
D
P L A IN
Replacement Components Division - Copyright Carrier Corporation
T
T
T
T
T
V A R IA B L E S
O V . D E S C .
V A L V E
3 0
3 0
9 0
9 0
1 5
2 7
2 2
O R IE N T A T IO N
°
°
°
°
0 °
0 °
5 °
O R
0 °
1 8 0 ° 2 7 0 °
9 0 °
1 8 0 °
Page 1
Model/Sales Package: 06DR109.........
Replacement Components Division - Copyright Carrier Corporation
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Model/Sales Package: 06DR109.........
Replacement Components Division - Copyright Carrier Corporation
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Model/Sales Package: 06DR109.........
Replacement Components Division - Copyright Carrier Corporation
Page 4
Model/Sales Package: 06DR109.........
Replacement Components Division - Copyright Carrier Corporation
Page 5
Model/Sales Package: 06DR109.........
Replacement Components Division - Copyright Carrier Corporation
Page 6
Model/Sales Package: 06DR109.........
Replacement Components Division - Copyright Carrier Corporation
Page 7
Model/Sales Package: 06DR109.........
Replacement Components Division - Copyright Carrier Corporation
Page 8
Model/Sales Package: 06DR109.........
Replacement Components Division - Copyright Carrier Corporation
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Model/Sales Package: 06DR109.........
Replacement Components Division - Copyright Carrier Corporation
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Model/Sales Package: 06DR109.........
Replacement Components Division - Copyright Carrier Corporation
Page 11
Model/Sales Package: 06DR109.........
Model
06DR109.........
Description 2 & 4 CYLINDER REFRIG. DUTY RECIPROCATING COMPRESSOR, 6D21 2 CYL
Itm#
1A
1B
1C
1D
Qty
1
1
1
1
Rec
-
Part Number
06DR1096GA3250
06DR1096CC3350
06DR1096GA3650
06DR1096GA3150
2
2B
2D
3
1
1
1
1
-
06DA660075
06DA660076
06DA660088
06DA660134
3A
1
-
NSS
3B
3C
3D
3E
3F
3G
3H
4B
5
1
6
6
6
1
2
4
1
1
-
06DA503674
06DA503262
AU29AR171
06DA502333
06DA504123
NSS
NSS
6D401311
06DA660095
5A
6
-
NSS
6A
1
C
HN69GZ037
6B
6C
6E
6F
6G
6M
6N
6Q
6R
9
2
2
2
2
2
2
2
2
2
1
C
C
C
C
C
C
C
C
C
-
HN69GZ007
HN69GZ039
HN69GZ015
HN69GZ012
HN69GZ012
HN69GZ060
HN69GZ007
HN69GZ015
HN69GZ015
06DA660077
9A
1
-
06DA403052
9B
1
-
06DA403042
27
1
R
06DA660061
28
29
30
31
33
43
1
1
2
1
1
1
R
-
NSS
6D231421
NSS
EN99ZA006
EN99ZA102
06DA660127
45
46
2
1
R
6D231421
06DA660060
47
48
49
50
54
1
1
2
1
1
R
R
NSS
6D231421
NSS
EN99ZA001
06DA660059
55
1
-
NSS
Description
COMPRESSOR ASSEMBLY 208/230-3-60
COMPRESSOR ASSEMBLY 208/230-1-60
COMPRESSOR ASSEMBLY 460/400-3-50/60
COMPRESSOR ASSEMBLY 575-3-60:
NOTE: COMPRESSORS WITH A 5 IN THE 13TH DIGIT HAVE NO OIL CHARGE.
TERM.BOX & COVER KIT(3X 5X 6)
TERM.BOX & COVER KIT(3.4X6X6)
TERM.BOX & COVER KIT(3 X6 X6)
TERMINAL PLATE PACKAGE:
INCLUDES: ITEMS 3A - 3H
> TERMINAL PLATE ASSY(6 PIN):
INCLUDES: ITEMS 3B - 3E
> PHASE BARRIER(PLASTIC)
> NUT,TERMINAL(BRASS)
> WASHER,LOCKTOOTH
> SPACER SLEEVE (BRASS)
> GASKET,TERMINAL PLATE
> SPLICE
> SCREW,TERMINAL PLATE MTG
GROMMET,MOTOR LEAD
TERMINAL PACKAGE:
INCLUDES: ITEM 5A
> TERMINAL NUT & SET SCREW:
NOTE: FOR USE ONPOWER LEADS THROUGH SIZE #5 WIRE.
OVERLOAD 0300* 230-1-60:
NOTE: * INDICATES VOLTAGE CODE OF COMPRESSOR LISTED AS LAST 4 DIGITS OF COMPRESSOR
MODEL NUMBER. SEE SIGNIFICANCE CHARTS ON PAGES 1 & 2 OF GRAPHICS FOR THIS CATALOG.
OVERLOAD 0400* 208-3-60
OVERLOAD 0500* 230-3-60
OVERLOAD 0600* 400/460-3-50/60
OVERLOAD 0100* 575-3-60
OVERLOAD 0800* 230-3-50
OVERLOAD 3100* 575-3-60
OVERLOAD 3200* 208/230-3-60 XL
OVERLOAD 3600* 400/460-3-50/60
OVERLOAD 3900* 415-3-50
OVERLOAD SPACER PACKAGE(2PCS):
NOTE: OVERLOAD SPACER IS USED TO MOUNT O/L'S IN TERMINAL BOX.
OVERLOAD SPACER PACKAGE:
NOTE: WILL TAKE UP TO 6 O/L'S.
OVERLOAD SPACER PACKAGE:
NOTE: WILL TAKE 1 OR 2 O/L'S.
SUCTION SERVICE VALVE PKG:
INCLUDES: ITEMS 28-33A
> SERVICE VALVE
> GASKET,VALVE
> CAPSCREW,VALVE MOUNTING
> CAP,VALVE (MUELLER)
> GASKET,VALVE CAP (MUELLER)
BAFFLE PLATE PKG (UNDER DISCH VLV):
INCLUDES: ITEMS 44-45
> GASKET
DISCHARGE SERVICE VALVE PKG:
INCLUDES: ITEMS 47-52A
> SERVICE VALVE(5/8ODS,2BOLT)
> GASKET,VALVE (1.62 CTRS.)
> CAPSCREW,VALVE MOUNTING
> CAP,VALVE(MUELLER)
DISCHARGE SERVICE VALVE PKG:
INCLUDES: ITEMS 55-60A
> SERVICE VALVE
Replacement Components Division - Copyright Carrier Corporation
Page 12
Model/Sales Package: 06DR109.........
Itm#
56
57
58
60
62
63
Qty
1
2
1
1
1
1
Rec
R
R
Part Number
6D231421
NSS
EN99ZA001
EN99ZA102
PH23QK016
6D43172
64
68
72
75
78
79
81
82
1
1
8
1
1
1
1
1
R
R
6D402163
05GA502213
AA06GR237
6D40103
05DA500283
6D23522
30HH401051
5F20152
83
85
86
87
88
89
90
91
1
1
1
16
1
2
2
1
R
R
5F201631
6D401033
6D401043
NSS
6D401042
NSS
AU27AR241
6D231084
93
95
97
99
100
101
102
103
104
105
1
18
1
1
1
1
3
1
1
1
R
R
-
6D231063
NSS
6D23112
6D231172
AX14CA135
6D40162
CA63AA051
06DA403844
99CC409372
06DA660126
106
1
-
NSS
107
108
109
110
111
112
113
114
115
116
117
118
119
120
120A
120B
121
122
123
124
1
1
2
2
2
1
1
4
4
1
1
1
1
1
1
1
2
2
8
1
R
R
NSS
NSS
NSS
NSS
NSS
NSS
NSS
AU51YA003
AA06GR199
7J16002
6D401061
6D401112
6D401171
05KA404093
05GA502142
KK71EW904
NSS
NSS
NSS
6D401022
Description
> GASKET,VALVE (1.62 CTRS)
> CAPSCREW,VALVE MOUNTING
> CAP,VALVE (MUELLER)
> GASKET,VALVE CAP (MUELLER)
PAINT (SPRAY CAN)(SEA FOAM GREEN)
GASKET SET (NOTE):
NOTE: GASKET SET CONTAINS ITEMS 3F,14,30,31,38,46,51 73,80,108 & 200. ALL
AVAIL.VERSIONS OF EACH INCL'D.
QUANITIES ARE SUFFICIENT FOR 2,4 OR 6 CYL..
HEAD,CYLINDER (CENTER)
GASKET,CYLINDER HEAD (CENTER)
CAPSCREW,CYLINDER HEAD (PLAIN)
SCREEN ASSEMBLY,OIL FILTER
TUBE,OIL SUCTION
VALVE ASSEMBLY,OIL RELIEF
ADAPTOR (1 1/2-18 X 1 1/8 ODS)
SIGHTGLASS ASSEMBLY:
INCLUDES: ITEM 83
> GASKET,SIGHTGLASS
COVER,BOTTOM
GASKET,BOTTOM COVER
CAPSCREW,BOTTOM PLATE
FOOT,COMPRESSOR (MOTOR END)
CAPSCREW,COMPRESSOR FOOT
WASHER,EVERLOCK
COVER,MOTOR END:
NOTE: AN ALTERNATE COVER FOR 2 BOLT SUCT. VALVE IS 06DA505404 0N 109 SIZE.
GASKET,MOTOR END COVER
CAPSCREW,MOTOR END COVER
STRAINER,SUCTION (CYLINDER)
PLATE,BAFFLE (OLDER UNITS ONLY)
ROLLPIN (STATOR TO C'CASE)
VALVE ASSEMBLY,CHECK
PLUG,PIPE (1/4")
VALVE ASSEMBLY,LOW PRESS.CONN
CAP,VALVE
BEARING HEAD PACKAGE:
NOTE: BRG. HEAD PKG. HAS 1/8 NPT CONN. FOR OIL SAFETY SW.WHICH IS NOT PART OF IT.#
105. ORDER SW. P529-2110 IF REQ'D. ALSO SEE IT # 283.
INCLUDES: ITEMS 106-124
BEARING HEAD ASSEMBLY:
INCLUDES: ITEMS 107-120
BEARING,HEAD includes
> ROTOR,PUMP
> VANE,PUMP
> SPRING,VANE
> GUIDE,SPRING
> RING,RETAINING
> RING,ROTOR RETAINING
> GASKET,CAPSCREW
> SCREW,HEX HEAD CAP
> PLATE,COVER
> GASKET,COVER PLATE
> SPRING,GUIDE VANE
> VANE,GUIDE
> DRIVE SEGMENT,OIL PUMP
> FILL PLUG (3/8-24 SAE)
> "O" RING ( FOR ITEM 120A)
SCREW,SOCKET HEAD
LOCKWASHER
SCREW,HEX HEAD CAP
GASKET,BEARING HEAD
Replacement Components Division - Copyright Carrier Corporation
Page 13
Model/Sales Package: 06DR109.........
Itm#
125
131
133
134
135
Qty
1
1
1
1
1
Rec
-
Part Number
6D241094
6D231591
06DA503112
06DA503102
6D23122
138
139
1
2
-
AW01DA103
06DR660025
140
141
142
143
1
1
2
2
-
NSS
NSS
6D431651
06DR660033
144
145
146
146A
1
1
1
2
-
NSS
NSS
6D431651
6D43962
146B
146C
146D
146E
1
1
2
2
-
NSS
NSS
6D431651
06DA660067
146F
146G
146H
1
1
2
-
NSS
NSS
6D431651
147
156
156A
2
2
2
-
5D401372
AU50CP355
6D402553
158
2
-
AU50CP245
158A
160
2
1
-
6D402543
06DA660094
161
1
-
NSS
162
163
164
165
166
167
169
170
171
172
189
189A
190
197
198
2
2
4
4
1
1
2
2
1
1
1
1
1
1
1
R
R
R
R
-
06DA502913
06DA503943
06DA507672
AU61ML171
05DA500153
05GA502213
06DA502903
NSS
05GA502173
06DA502923
06DA660091
06DA660092
07DA500011
30HR0701071
06DA900072
199
200
2
2
-
30HH401051
5F201631
201
1
-
06DA605594
Description
SHAFT,ECCENTRIC
THRUSTWASHER
LOCKWASHER,ROTOR (1.75DIA)
LOCKWASHER (5/8) 5PT.STAR
TUBE ASSEMBLY,EQUALIZER:
NOTE: THE FOLLOWING STD & OVERSIZE FLATTOP PISTONS ARE USED ON COMPR. MODELS
06D_______0100,0400, 500,600 & 1200 ONLY.
KEY,ROTOR
PISTON & PIN PKG.(2.00 DIA):
INCLUDES: ITEMS 140-142
> PISTON (CONTOUR TOP)
> PISTON,PIN
> RETAINING RING,PISTON PIN
PISTON & PIN PKG.(+.020):
INCLUDES: ITEMS 144-146
> PISTON (CONTOUR TOP)
> PISTON PIN
> RETAINING RING,PISTON PIN
PISTON & PIN PKG.(2.00 DIA BORE):
INCLUDES: ITEMS 146B-146D
> PISTON (FLAT TOP)
> PIN,PISTON
> RETAINING RING,PISTON PIN
PISTON & PIN PKG.(+.020):
INCLUDES: ITEMS 146F-146H
> PISTON (FLAT TOP)
> PIN,PISTON
> RETAINING RING,PISTON PIN:
NOTE: THE 06DR013 COMPRESSOR WITH 1.81 CYL BORE IS NO LONGER PRODUCED.
THE PRE 1985 COMPRESSOR MODELS THAT ENDED IN 004,005,006,008 USED THIS SMALLER
PISTON WHICH IS NLA.ALL COMPR MODELS WITH ENDINGS OF 3100,3200 3600,3800 ARE ALL
2.00 BORE.
ECCENTRIC STRAP
RING,COMPRESSION(2.00 DIA)
RING,COMPRESS.(2.00 DIA +.020 ):
NOTE: I.D. BY .020 STAMPED NEXT TO OVERSIZED CYLINDER CHECK NEAR EACH,NOT ALL MAY BE
MARKED,ONLY 1 OR 2.
RING,OIL (2.00 DIA):
NOTE: CURRENT PRODUCTION COMPR. NO LONGER USE OIL RINGS.
RING,OIL (2.O0 DIA +.020)
VALVE PLATE PACKAGE (2.00 BORE):
INCLUDES: ITEMS 161-172
> VALVE PLATE ASSMBLY:
INCLUDES: ITEMS 162-165
> VALVE,DISCHARGE
> STOP,DISCHARGE VALVE
> SCREW,HEX HEAD
> LOCKWASHER
GASKET,VALVE PLATE (STD)
GASKET,CYL HEAD (W/O UNLOADING)
VALVE,SUCTION (HI-EFF)
SPRING,SUCT VALVE POSITION
GASKET,CYL HEAD (CENTER)
GASKET,VALVE PLATE (LESS 1 PORT)
C'CASE HTR;STRAP ON 115V,50W
C'CASE HTR;STRAP ON 230V,50W
> BRACKET
SOLID MOUNT SPACER PACKAGE
OIL EQUALIZATION PKG (R'PL GLASS):
INCLUDES: ITEMS 199-200
> ADAPTER (1 1/2-18 X 1 1/8 OD)
> GASKET:
NOTE: SOME 06DR109 MODELS MAY HAVE A 3/4 NPT SIGHT GLASS CONNECTION. SEE PMB 87-42
FOR INSTRUCTIONS.
MUFFLER
Replacement Components Division - Copyright Carrier Corporation
Page 14
Model/Sales Package: 06DR109.........
Itm#
202
203
Qty
1
1
Rec
-
Part Number
06EA660096
06DA660058
204
205
206
207
208
209
210
4
4
4
4
4
4
8
-
50K21231
50K41221
AT61JA241
6D732241
6D732251
NSS
NSS
283
1
-
06EA401993S1
284
285
286
1
1
1
-
06EA680078
06DA680063
06DA403713
287
288
289
290
291
292
293
294
295
296
297
298
299
300
1
1
1
1
4
1
1
1
1
1
1
1
1
1
-
NSS
06DA405552
06DA405532
06DA680060
NSS
CA63ZZ051
NSS
DD07UA051
DD07DA053
DD10CA053
NSS
NSS
NSS
06DA660114
320
1
-
06DR660014
321
322
1
1
-
HC27GB230
LA01AA102
323
324
325
326
327
328
329
330
331
332
1
1
1
1
1
1
8
4
1
1
-
P251-0064
AE54FR167
AE54FR167
06DA401773
06DA401763
HW680001
AU02AB242
AT39AB241
NSS
NSS
Description
MOUNTING PLATE KIT
SUSPENSION KIT:
INCLUDES: ITEMS 204-210
> SPRING,MOUNTING
> RETAINING,SPRING
> NUT,LOCK
> SNUBBER
> CUP,SNUBBER
> STUD
> NUT,FLANGED:
NOTE:SUCTION CUTOFF CAPACITY CONTROL CAN BE USED ON REFRIG COMPR'S.
OPSS TRANSDUCER KIT(OIL PRESS SFTY SW):
INCLUDES: ITEMS 284-299
> MOUNTING BLOCK
> GASKET,MOUNTING BLOCK
> SENSOR PACKAGE:
INCLUDES: ITEMS 287-290
> > CONTROL ASSY
> > WIRE ASSY
> > SENSOR,LUBE
> > WASHER
> SCREW,ALLEN HEAD
> PLUG,PIPE 1/4"
> PLUG,PIPE 1/8"
> COUPLING,HALF UNION
> COUPLING,HALF UNION
> ELBOW,HALF UNION
> SET SCREW
> TUBE ASSY
> ALLEN WRENCH
HARDWARE PACKAGE (FOR IT# 283):
NOTE: HARDWARE PKG CONTAINS ITEMS 284,285,291-297 & 299.
CYLINDER HEAD COOLING PKG:
INCLUDES: ITEMS 321-332
> MOTOR 1/20 H P,208/230-1-60
> FAN REPLACEMENT PKG:
INCLUDES: ITEMS 323-325
> FAN
AM
> BUSHING
> SET SCREW
> FAN GUARD & MOTOR MTG ASSY
> COVER ASSY,FAN GUARD
> ADAPTER,CONDUIT
> WASHER,3/8 PLATE
> NUT,3/8 HEX
> SCREWS
> CONDUIT:
NOTE: CARRIER DOES NOT HAVE A 460V CYL HEAD COOLING PKG.IT IS AVAILABLE FROM
TJERNLUND IN WHITE BEAR LAKE MINN TEL 612426-2993.
ALSO NOTE THAT CYL HEAD COOLING IS NOT USED ON 2 CYL COMPRESSORS.
Replacement Components Division - Copyright Carrier Corporation
Page 15