with you

TruStore:
The storage
system that grows
with you
Machine Tools / Power Tools
Laser Technology / Electronics
Medical Technology
Everything
from a
single source.
Contents
TruStore from TRUMPF is the first storage system that is perfectly tailored for TRUMPF punching, combination and laser
Everything from a single source. 2
cutting machines. Now you can get the machine, automation,
storage and services from a single source – all with high
TruStore optimizes production. 3
Your personalized storage system. 4
TruStore for every situation. 5
TRUMPF quality. There are no interface problems because
­everything works together.
TruStore is based on a system of modules that can be up­
graded and expanded at any time. The entry-level model is
the TruStore Series 1000. The next step up, the TruStore
TruStore Series 1000
Uncomplicated storage for your
2D laser machine. Series 3000, allows you to select a compact storage system
for tight spaces with one or two storage towers in different
6
extension levels.
TruStore Series 3000
The compact storage system
for dynamic future plans. 7
Automation:
Components for the best connection. 8
How TruStore supports your production
Software:
Programmed for success. 10
1
TruStore grows along with your storage needs.
The storage system can be flexibly upgraded.
TruServices:
Service like no other. 11
2
2
The compact storage system saves up to 85 %
in storage space and guarantees the best possible
use of space.
3
More efficient workflow, such as automated material
4
Quick access to material increases the machine’s
5
Everything from a single source: there are no inter-
flow, reduces time and costs.
­production run-time.
face problems because everything works together.
TruStore
optimizes
production.
The TruStore storage system structures workflow, saving time
and money. Without a storage system, stacks of material pallets are often scattered around the production facility. This
means that production space is wasted, forklift truck drivers
have to go around or waste time looking for their materials.
TruStore optimizes material flow, making work easier. Capacity
grows while the need for space greatly diminishes. In addition,
the integrated storage management system facilitates general
inventory control.
65 x 3,000 mm x 1,500 mm = 292.5 m²
5,000 mm x 8,200 mm = 41.0 m²
Practical example for space and cost savings:
Floor storage of 65 pallets:
Storage in TruStore ¹:
Savings:
Space
292.5 m²
41.0 m²
251.5 m²
Costs
35,100.00 € / p.a. ²
4,920.00 € / p.a. ²
30,180.00 € / p.a. ²
Our practical example shows: The TruStore storage system reduces required space – compared to floor storage – by up to
85 %, which, in this example, is the equivalent of a savings of € 30,180 per year.
¹ With 2 storage towers, each with 2 extension modules, 90 mm load height and 65 storage spaces.
² Monthly space costs: 10.00 € / m².
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Your
personalized
storage system.
TruStore consists of a basic module and extension modules.
You can select and customize your storage space from these
components.
The TruStore Series 1000 contains one basic module. Your
storage system is operated by a LiftMaster Store or LiftMaster
Store Linear. You can automatically upgrade your TruStore
­Series 1000 to a TruStore Series 3000 by adding a shelf servic-
TruStore 3030
ing device.
basic module
The TruStore Series 3000 has its own shelf servicing device. As
a space-saving alternative, you can use a TruStore with one
storage tower. For larger storage requirements, the two-tower
­model is ideal. Select the height of your storage system from
three possible options. Storage compartments are adjustable
to 90 mm or 170 mm.
TruStore 3030
TruStore is the perfect solution for your storage needs. So take
with one extension
advantage of your options.
module
Stay flexible with TruStore
Let’s say you have decided on a small model of our TruStore
storage system and later want to expand your capacity. This
is the advantage of the TruStore: You don’t have to invest in
TruStore 3030
a brand new and expensive storage system. Instead, you can
with two extension
extend your TruStore by adding additional modules. We will
modules
quickly and efficiently install the module directly on-site.
The main advantage: You can get started with the storage
­system that is the most profitable for you. At the same time,
you are perfectly prepared for growth.
TruStore 3030
with two towers,
each with two
­extension modules
4
TruStore
for every
situation.
The TruStore storage system can expand your automated sheet production
TruLaser
TruStore 1030
smoothly and makes it even more efficient. You can connect your TruLaser,
TruMatic or ­TruPunch machine to a
TruStore storage system very easily with
automation.
We have put together a few examples
for you:
LiftMaster Store
TruLaser
TruStore 3030
LiftMaster Compact
TruStore 3030
TruMatic
SortMaster Pallet
SheetMaster
Storage cart
5
TruStore
Series 1000
Uncomplicated storage for your 2D laser machine.
nAn
economical introduction to TRUMPF storage
nEasy
­technology.
nLiftMaster
nMinimal
Store or LiftMaster Store Linear operate
nCan
as a shelf servicing device.
space requirements.
be upgraded to a TruStore Series 3000
by adding a shelf servicing device.
TruStore 1030
TruStore 1040
Max. sheet size
3,000 x 1,500 mm
4,000 x 2,000 mm
Loading heights
90 / 170 mm
90 / 170 mm
Max. load per pallet
System height ¹
Max. pallets per stack
¹ Overall height including LiftMaster Store or LiftMaster Store Linear.
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to set up and quickly installed.
3,000 kg
5,000 kg
5,000 mm
5,100 mm
10
7
TruStore
Series 3000
The compact storage system for dynamic
future plans.
TruStore 3030
Max. sheet size
3,000 x 1,500 mm
Loading heights
90 / 170 mm
Max. load per pallet
3,000 kg
Max. system height
8,200 mm
Max. pallets per stack
35
nLarger
nMore
nCan
be upgraded on a modular basis depending
on need.
Speed
12 m/min
Acceleration
0.5 m/s²
Pallet retrieval:
30 m/min
Acceleration
0.5 m/s²
Cycle time
0.5 s ¹
¹ Depending on extension level.
reliable material flow with the integrated
shelf servicing device.
Shelf servicing device:
Speed
storage capacity allows the machine to
­operate for several shifts with minimal manpower.
nHeight
of storage compartments can be adjusted
by simply screwing/unscrewing.
n
Easy to set up and quick to install.
n
Minimal space requirements.
You can find out more about TruStore at
www.trumpf-machines.com/TruStore
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Automation:
Components
for the best
connection.
LoadMaster
LiftMaster Store
The LoadMaster is the first step toward automation in laser
Compared to the LiftMaster, the LiftMaster Store shortens
machines. Using suction cups, it reliably loads the machine’s
­c ycle time by up to 40 % in the thin sheet range. Its ­vacuum
pallet changer with blank sheets. It is connected to the
frame moves vertically across the pallet changer. It transports
­TruStore by storage carts.
sheets from the storage system directly to the ­laser machine
and returns with cut sheets. For a TruStore ­Series 1000, the
LiftMaster
The LiftMaster loads and unloads your laser machine using
LiftMaster Store functions as the shelf servicing device.
LiftMaster Store Linear
up to three variable pivot positions. It uses a vacuum frame for
loading and a rake for unloading. The vacuum frame trans-
The LiftMaster Store Linear is the ideal solution for completely
ports sheets from the raw material cart to the pallet changer.
automated production processes. It has the advantages of
The unloading rake moves the workpieces and the sheet skel­
both the LiftMaster Store and LiftMaster Linear. This means it
eton from the pallet changer to the finished parts cart, to the
directly accesses the storage compartments and transports
storage system or to an additional third location.
sheets to the machine and back again. Its biggest advantage:
it connects up to three TruLaser machines to one TruStore.
LiftMaster Compact
SheetMaster
The LiftMaster Compact together with the TruStore Series
3000 forms a compact unit. The machine is directly loaded and
The SheetMaster loads the punching or combination machine
unloaded with storage pallets. Vacuum and rake frames are
with blank sheets and, parallel to production, unloads finished
used for this purpose. The advantages of the combination of
workpieces using vacuum suction cups mounted on a frame.
TruStore and LiftMaster Compact include extremely short
Its configuration corresponds to typical sheet shapes and sizes,
­c ycle times and a minimal setup area.
but it can be adapted to custom-shaped parts, too. Storage
carts retrieve the blank sheets from the TruStore and return
LiftMaster Linear
The LiftMaster Linear loads and unloads up to three laser
­machines very efficiently because it can also move laterally to
the machine. This means you can connect numerous carts,
storage carts and pallets. Storage carts ensure a direct connection to the TruStore. Using the TruTops FMC, you can
­easily control the interaction between your machines.
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with finished parts.
LiftMaster
LiftMaster
Compact
LiftMaster
Linear
LiftMaster
Store
LiftMaster
Store
Linear
SheetMaster
n
n
n
n
n
n
Loading and unloading
n
n
n
n
n
n
Assisted pallet operation
n
n
n
n
LoadMaster
Functions
Individualize sheets
Loading
n
Possible machines
TruLaser 2525
n
TruLaser 3030
n
n
n
n
n
n
n
n
n
n
n
n
n
TruLaser 3030 NEW
n
n
TruLaser 3040
n
n
TruLaser 3060
n
TruLaser 3530
n
n
n
n
n
n
n
TruLaser 5030
n
n
n
n
n
TruLaser 5040 NEW
n
n
n
n
n
TruLaser 5060 NEW
n
TruLaser 7025
n
n
n
TruLaser 7040
n
n
n
n
n
TruLaser 7040 NEW
n
n
n
n
n
TruPunch 3000
n
TruPunch 5000
n
TruMatic 3000
n
TruMatic 6000
n
TruMatic 7000
n
9
Software:
Programmed
for success.
To get the best out of your TruStore storage system, put your
trust in our Cell-Server software that controls the entire material flow, manages your storage system and ensures the best
connection to your machine. The software also manages inven­
tory and makes it possible for you to control operating commands and material requirements directly from the machine.
A file interface can be used to easily circulate inventory data.
An overview of the benefits of
Cell-Server software:
nYour
machine independently controls the
­material flow.
nYou
can manually intervene in the production
sequence at any time.
nYou
can always keep an eye on your inventory.
nYou
can easily integrate the software in your
existing system.
10
TruServices:
Service
like no
other.
Throughout the lifecycle of your machine.
Pre-owned Machines
Leasing
Consulting
Software
Customer Training
Punching Tools
Product Enhancements
Bending Tools
Service Agreements
Spare Parts
Technical Service
Regardless of the TRUMPF technology you use, you will
Should your requirements change, we have flexible upgrading
­always get the best service. And, thanks to TRUMPF’s award-
options and technical innovations that will make your machine
winning spare parts logistics, all parts can be shipped to you
even better. Our broad range of training courses with experi-
in the shortest time possible. TRUMPF Leasing offers you indi-
enced trainers and hands-on practice will also give you a head
vidual financing solutions quickly and without a lot of paper-
start in understanding and operating your machine.
work. Our service technicians are highly trained and always
available when you need them. A Service Agreement is the
You can find out more about our services at
ideal way of ensuring the best usability of your machine.
www.trumpf-machines.com/Services
The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical
and efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a onestop shop for all of your technology needs: machines, automation, storage technology and services.
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Ident No. 0386339-20-07-09-D – Subject to change
TRUMPF is certified according to DIN EN ISO 9001 and VDA 6.4
TRUMPF Werkzeugmaschinen GmbH + Co. KG · P.O. Box · 71252 Ditzingen · Germany
Phone +49 (0) 7156 303-0 · Fax +49 (0) 7156 303-30309
E-mail [email protected] · Homepage www.trumpf.com