PDF İndir - ELEKTROTEKS

MATTRESS
PRODOCTION LINES
YATAK ÜRETİM
HATLARI
BEDLINE
AUTOMATIC MATTRESS
PRODUCTION LINE
OTOMATİK YATAK
ÜRETİM HATTI
Ͱ%"'Á,>JB>KÁBKÁ:MLͱF:L>=ÁHJͱ=M<LBͱGÁEBG>ÁOAB<AÁBKÁ?MEEQÁ
designed and implemented according to you production
variables such as capacity, level of mattress versatility,
general categories of mattresses, layout, existing
machines, labot cost, etc.
Ͱ%"'Á,>JB>KÁHJͱNB=>KÁG>:LÁ:G=Á>??B<B>G<QÁHJͱ=M<LBͱGÁ;QÁ
eliminating handling, damage or dirt on the mattresses during
the handling, operators’ fatigue, the volatility of the operators
efficiency and the mess inside the factory. The decreased
number of employees brings less headache of management
and decreases the cost of your mattresses.
/>JK:LBEBLQžÁBKÁLA>ÁD>QOͱJ=Á?ͱJÁLA>Á=>KB@GÁͱ?ÁͰ%"'Á
,>JB>KÁ"G<J>:K>=Á<ͱFH>LBLBͱGÁ:G=ÁBG<J>:K>=ÁJ>IMBJ>F>GLKÁ
of your customers makes it inevitable to have a flexible
K>LMHÁͰ%"'Á,>JB>KÁBKÁ<ͱFHE>L>EQÁ=>KB@G>=Á?ͱJÁE>:KLÁ
volatility of production efficiency with respect to flexibility
of your mattress types.
η$!&Š+=IA=JŠ¬I=KAEAFAQ=Š©Q=DŠθD9I9CŠK9J9ID9FE¥ǂŠθKθE9KACŠ
P9K9CŠ¬I=KAEŠ@9KK¥<¥IŠ I=KAEŠ9<=<AFAQ
Š>9:IAC9ŠGD9F¥F¥Q
ŠP9K9CŠ
¤=ǂAKDADAƆAFAQ=Š?©I=ŠK9J9ID9F9I9CŠE=M;LKŠE9CAF=D=IAFAQAFŠ
9<9GK9JPθFLPD9Š>9:IAC9F¥Q9ŠCLILDE9CK9<¥I
19K9CŠK9ǂ¥E9J¥F¥ŠθIK9<9FŠC9D<¥I9I9CŠθG=I9K©IŠPθILDE9J¥F¥Š
9Q9DKE9CK9
ŠK9ǂ¥E9ŠJ¥I9J¥F<9ŠP9K9CD9IŠ¬Q=IAF<=ŠθDLǂ9FŠCAIŠM=Š
<=>θIE9JPθFLŠθIK9<9FŠC9D<¥IE9CK9<¥IŠ'G=I9K©IŠJ9P¥J¥F¥Š;A<<AŠ
θI9F<9Š9Q9DK9I9CŠ@=IŠGIθJ=JK=CAŠ¤9D¥ǂ9F¥FŠM=IAEAFAŠ9IK¥IE9CK9<¥I
η$!&Š+=IA=JŠ@9KD9I¥F¥ŠK9J9ID9IC=FŠ=JF=CDACŠ:AIAF;AŠ9F9@K9IŠ
C=DAE=<AIŠIK9FŠI=C9:=KŠM=ŠE¬ǂK=IAŠAJK=CD=IAŠJ=:=:APD=ŠP9K9CŠ
J=CK©I¬F¬FŠ¤=ǂAKDADAƆAŠ9IKE¥ǂK¥IŠLŠ<9Š=JF=CŠ¬I=KAEŠE=KθKD9I¥F¥Š
C9¤¥F¥DE9QŠP9GE9CK9<¥IŠŠη$!&Š+=IA=JŠ=JF=CŠ¬I=KAEAŠJ=IAŠ
θD9I9CŠP9G9:AD=;=CŠǂ=CAD<=ŠK9J9ID9FE9CK9ŠM=Š?¬F;=DD=FE=CK=<AI
Gelişmiş üretim istastikleri ve simülasyonu ile
üretiminiz montajdan paketlemeye kadar her zaman
izlenebilmtedir.
ADVANTAGES / AVANTAJLARI
• Reduced labor and time waste
• Minimum işçilik ile yüksek üretim adetleri
• Lower glue consumption with standardized production
and bonding strengthening pressing process
• Pres sistemi sayesinde daha düşük yapıştırıcıyla daha güçlü
• Consistent efficiency with the reduced operator
fatigue
• Neater production with less handling
• Various solutions from spring, quilting, border
departments to assembly, gluing, tape edging
packing and dispatch/stock departments
• Ability to adapt your existing machines on the line
106
The advance control system makes the line
simulation and production statistics be
always with you via internet. BEDLINE Series
keeps your whole factory always in control
from assembly to packing to dispatch.
yapıştırma imkanı
• Azalan operatör yorgunluğuyla uzun süreli yüksek verim
• Daha temiz ve standart kalitede üretim
• Yay, kapitone, bordür üretim departmanlarından yatak
montaj, yapıştırma, kenar kapama, paketleme ve yükleme
alanına kadar sayısız çözüm
• Mevcut makinelerinizin hatta adaptasyonu
TECHNICAL DETAILS - TEKNİK DETAYLAR
Capacity / Kapasite
100 - 2 000 mattresses / 8 hours / 100-200 yatak / 8 saat
Max. Conveyor Speed / &:DKÁ$ͱGN>QmJÁ!ÊRÊ
40 m/min / m/dak
Max. Mattress Size / Maks. Yatak Ölçüleri
220 cm x 220 cm
Max. Mattress Height / &:DKÁ2:L:DÁ2qDK>DEBdžB
50 cm
01
02
03
Voltage Type (Revised as Optional) / Elektrik
ͭÁ/Á"""'--
Silicon belts with self cleaning system until the
tape edging department
Ability to fit the line in any layout thanks to
cross conveyor and turning tables
Ability to adapt all R-PRO, FixET, WBX series
glue lines
Compressed Air / !:N:
6-8 Bar
19K9CŠC=F9IŠC9G9E9Š:©D¬E¬F=ŠC9<9IŠθKθE9KACŠ
K=EAQD=E=ŠILDθDLŠJADACθFŠ:9FKD9I
#IθJŠCθFM=P©IŠM=Š<©F<¬IE=ŠCθFM=P©ID=IAPD=Š
>9:IAC9F¥Q9Š©Q=DŠ=JF=CŠ@9KŠP=ID=ǂAEA
*GIθ
Š>AO=K
ŠN:OŠJ=IA=JŠP9G¥ǂK¥IE9Š@9KD9I¥ŠAD=Š
CθD9PŠ9<9GK9JPθF
CE Certificate / Á,>JLB?BD:KÊ
Yes / Mevcut
01 PROJECT
SAMPLE
108
04
05
06
Tailor made projects for all production volumes
1CJDÐBCRCARGMLÐMDÐK?RRPCQQÐQGXCQÐUGBRF
ÐJCLERF
Ð
height
Reduced human error and production mess
.9I<AP9<9ŠββγβββŠP9K9CŠA¤AFŠJAQ=Š©Q=DŠ
¤©Q¬ED=I
19K9CŠ=:9KD9I¥F¥ŠθKθE9KACŠK9F¥E9ŠJAJK=EAŠ
en, boy, yükseklik
'G=I9K©IŠ@9K9D9I¥F¥ŠM=Š<9Ɔ¥F¥CD¥Ɔ¥ŠθIK9<9FŠ
C9D<¥I9FŠGIθJ=JŠP9G¥J¥
07
08
09
Consistent process operation regardless of
K?RRPCQQÐRWNCQ
ÐAMJMPQÐ?LBÐQGXCQ
Statistical charts for production data and
simulation: glue consumption, number of
layers, number of mattresses, specific operator
performance, hour/shift/day/week/month based
CDDGAGCLAWÐAF?PRQ
ÐRGKCÐMDÐQRMN
ÐSLGRÐQGXCQ
Decreased efficiency volatility with buffer
systems
19K9CŠI=F?A
Š=:9KD9I¥ŠM=ŠKAGD=IAF<=FŠ:9Ɔ¥EJ¥QŠ
θD9I9CŠJθILFJLQŠ¤9D¥ǂE9
19G¥ǂC9FŠJ9I>AP9K¥
ŠP9G¥ǂK¥IE9Š9<=<A
Š<LILǂŠQ9E9F¥
Š
C9KE9FŠ©D¤¬D=IA
ŠJ99KM9I<AP9θG=I9K©I@9>K9
9PŠ:9QD¥ŠM=IAEŠ?I9>ACD=IAŠ?A:AŠJ9P¥J¥QŠM=IAPAŠKLK9I9CŠ
AJK9JKAJKACJ=DŠ¬I=KAEŠ?I9>ACD=IAŠθDLǂKLI9FŠ¬I=KAEŠ
takip sistemi ve simulasyonu
J9FJ©IŠJAJKED=IAŠAD=Š<9D?9D9FE9D9I<9FŠ
etkilenmeyen sürekli verim
10
11
12
Easy future upgrades for higher capacity, higher
level of automation layout changes, etc.
Full adaptation of gluing, flipping, stacking,
tape edging, quality control, packing sections
Unique solutions for pillow-top, euro-top foam
encapsulated, clips (clinched), spring or foam
mattresses
#9G9JAK=Š9IK¥I¥E¥
ŠθKθE9JPθFŠ9IK¥I¥E¥ŠM=Š9D9FŠ
<=ƆAǂACDACD=IAŠA¤AFŠCθD9PŠ@9KŠ?¬F;=DD=E=JA
19G¥ǂK¥IE9
ŠK9CD9
Š9J9FJ©I
ŠC=F9IŠC9G9E9
ŠC9DAK=Š
CθFKIθDŠM=ŠG9C=KD=E=ŠAJK9JPθFD9I¥F¥FŠ:AI:AID=IAF=Š
K9EŠ9<9GK9JPθFL
(=<DA
ŠQ¥E:9D¥
ŠC=F9IŠK9CθQDL
ŠJ¬F?=IŠM=ŠP9PD¥Š
P9K9CD9I¥F¥QŠA¤AFŠ©Q?¬FŠ¤©Q¬ED=I
02 PROJECT
SAMPLE
03 PROJECT
SAMPLE
04 PROJECT
SAMPLE