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THE COMPANY PROFILE
Asil Celik was established in 1974 to produce special and
alloyed steel mainly for the automotive industry, automotive
components, machine tool manufacturing and defence
industries.
The steel plant was put into operations in 1979. Basic
Engineering services and advanced production technology
were supplied by Thyssen Edelstahlwerke AG of Germany.
Ishikawajima - Harima Heavy Industries Co. Ltd. (IHI) of
Japan manufactured the main machinery of the plant. Kaiser
Engineers International Inc. of the US provided consultancy
services.
THE COMPANY PROFILE
♦ Asil Çelik, with 570.000 m2 land, is located nearby
Bursa. Bursa is mainly the center of the automotive
industry in Turkey.
♦ The crude steel capacity is 480.000 Mtons/year.
♦ Hot rolled product capacity is 410.000 Mtons/year.
THE COMPANY PROFILE
Asil Çelik produces high quality alloyed, non alloyed and high
alloyed hot rolled steel products some of which is being heat
treated and fully conditioned to meet the specifications of the
automotive
STEEL MELT SHOP /
SCRAP CONTROL & PREPARATION
SCRAP CONTROL & PREPARATION
70% of the scrap is imported from Black Sea countries
(especially Russia, Armenia) with a copper content less than
0.25 %.
100% of the scrap is examined by radioactive detector at the
entrance of the Plant.
STEEL MELT SHOP /
PROCESS FLOWCHART
SCRAP
PREPARATION
LADLE
FURNACE
(2 units)
ELECTRIC
ARC
FURNACE
(70 Mtons)
VACUUM
DEGASSING
(2 units)
CONTINUOUS
CASTING
INGOT CASTING
STEEL MELT SHOP /
EAF
ELECTRIC ARC FURNACE
MADE BY : DANIELI
STARTING : 2005
CAPACITY : 70 tons
POWER
: 60 MVA
TYPE
: ECCENTRIC BOTTOM TAPPING
TAP TO TAP: 60 Min.
OTHER
: - OXY FUEL JET BURNERS (4 units)
- AUTOMATIC MATERIAL FEEDING SYSTEM
STEEL MELT SHOP /
LF
LADLE FURNACE
# OF FURNACE
MADE BY
STARTING
CAPACITY
POWER
: 2 UNITS
: LECTROMELT & DANIELI
: 1988 / 2007
: 70 tons
: 11 MVA
STEEL MELT SHOP /
VD
VACUUM DEGASSING
# of VD
: 2 UNITS
MADE BY
: IHI & MARTI
STARTING
: 1979 / 2007
CAPACITY
: 70 tons
PERFORMANCE : Less than 1 Torr (mm Hg)
STEEL MELT SHOP /
INGOT CASTING
INGOT SIZE
TOP
: 550x550 mm
BOTTOM : 430x430 mm
WEIGHT : 2.8 tons
Ingot Casting
Bottom Pouring Type
Ingot Casting
Ingot Stripping
STEEL MELT SHOP / CONTINUOUS CASTING
TURRET
LADLE
SHROUDING
TUNDISH
LEVEL I & II
PROCESS
CONTROL
SHROUDING
MOLD
EMS IN MOLD
TUNDISH
SEMS
SPRAY BOX
- 135x135 mm. (3.5 - 12 m)
- 160x160 mm. (3.5 - 12 m)
- 240x240 mm. (2.5 - 6 m)
- 280x300 mm. (2.5 - 6 m)
- Ø 300 mm. (2.5 - 6 m)
- 4 Strands, with a radius of 10 meters
- MEMS & SEMS
- Shrouded Casting
OXY-TORCH
CUTTING
OXY-TORCH CUTTING
BLOOM AND BILLET MILL
• 75 - 220 mm Ø
• 50 - 240 mm RCS
SOAKING PITS
WALKING BEAM FURNACE
BLOOMING
MILL
DESCALING
HOT
SCARFING
BILLET
MILL
BLOOM AND BILLET MILL
SOAKING PITS
(6 soaking pits)
40 tons/hr
Walking Beam Furnace
90 tons / hr
BLOOMING MILL
250.000 tons / year
BLOOM AND BILLET MILL
Hot Scarfing Machine
Speed : 17-76 m/min
Cooling Beds
Billet Mill
BLOOM AND BILLET CONDITIONING LINE
PROFILE
STRAIGHTENING
Q&T and HEAT
TREATMENT
FURNACES
SHOT
BLASTING
AUTOMATIC
ULTRASONIC
CONTROL
DESPATCH
SURFACE
DEFECT
TEST
PACKAGING
SPOT
GRINDING
BLOOM AND BILLET INSPECTION LINES
Surface Defect Test
THERM-O-MATIC
Automatic Ultrasonic & Surface
Defects Control (110-220 mm)
Automatic Ultrasonic Control
MEDIUM SECTION MILL
• 19 – 75 mm Ø
• 50 – 70 mm RCS
• Flats
• Hexagonals
• 6 – 18 mm Ø Wire Rod
• 19 – 60 mm Ø Garret
WALKING BEAM TYPE
REHEATING FURNACE
DESCALING
ROLLING
MEDIUM SECTION MILL
CAPACITY: 200.000 tons / year
Walking Beam Furnace
Rolling
MEDIUM SECTION CONDITIONING LINE
PROFILE
STRAIGHTENING
SHOT
BLASTING
Q&T and HEAT
TREATMENT
FURNACES
CROSS
ROLLED
STRAIGHTENING
DESPATCH
AUTOMATIC
ULTRASONIC
CONTROL
SURFACE
DEFECT TEST
(CIRCOFLUX)
SPOT
GRINDING
PACKAGING
MEDIUM SECTION INSPECTION LINES
ROTARY MULTY PROBE
TYPE AUTOMATIC
ULTRASONIC
Mix-up Testing
SURFACE DEFECTS
TEST EQUIPMENT
(CIRCOFLUX)
HEAT TREATMENT FACILITIES
QUENCHING AND TEMPERING FURNACES
- OFU (15.000 tons/year) / 1990
- OLIVOTTO (2 sets)
(70.000 tons/year) / 2009
TOTAL CAPACITY : 85.000 tons/year
HEAT TREATMENT FACILITIES
HEAT TREATMENT FURNACES
- IHI (1979) : 55.000 tons/year
- AS (2007) : 55.000 tons/year
TOTAL CAPACITY : 110.000 tons/year
Types of Heat Treatment which can be applied;
- SOFTENING
- NORMALIZING
- SPHEROIDIZING
- ANNEALING
CHEMISTRY LABORATORY
- ARL 4460 OES
- ARL 3460 OES
LECO C/S Determinators
LECO N/O Determinator
ARL X-RAY Spectrometer
MECHANICAL TESTING LABORATORY
Tensile Testing Machine
(max. 40 tonnes loading capacity)
Universal Hardness
Testing Machine
Automatic Jominy Testing
Machine
Impact Testing Machine
METALLOGRAPHY LABORATORY
Manual and Semiautomatic
grinding and polishing machines
Mounting
Microscopes,
Stereoscope,
Micro Hardness Equipment
STEEL GROUPS PRODUCED IN ASİL ÇELİK
Structural
Steels
Heat Treating Steels
Micro Alloyed Steels
Boron Steels
Ball Bearing Steels
Freecutting Steels
Cold-Hot Working Tool Steels
Spring Steels
Case Hardening Steels
Tool Steels
High Carbon Stainless Steels
OUR PRODUCTS
OUR PRODUCTS
SAMPLES PRODUCED FROM OUR PRODUCTS
Automotive Parts
SAMPLES PRODUCED FROM OUR PRODUCTS
Machinery Parts
High Pressure Tubes
Defence Industry
QUALITY CERTIFICATES
QUALITY CERTIFICATES
SOME CUSTOMER APPROVALS
♦FORD
(Q 101)
♦ZF Friedrichshafen AG
♦CATERPILLAR
♦EATON Truck Components Operations, N.A.
♦DANA Spicer Heavy Axle & Brake Division
♦RENAULT
♦TOFAŞ/FIAT
♦MAN
♦FEDERAL MOGUL
♦FAG
♦DELPHI DIESEL SYSTEMS
♦BOSCH REXROTH
♦BOSCH DIESEL SYSTEMS, etc.
THANK YOU