oem - oes - Fil Filtre

2012
1
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FIL GROUP
Information Technology
Iskenderun / HATAY
Textile
GAZIANTEP
Iskenderun / HATAY
Milk and Dairy Products
GAZIANTEP
International Transport
GAZIANTEP
2
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INTRODUCTION
V.2012-1
3
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LOCATION
4
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HISTORY
1966 FIL FILTRE founded in Iskenderun, Turkey as private ownership company.
1973 Start production at the new (current) factory.
1974 License agreement with British WIX FILTER company.
1974 Significant investment for latest technological machinery and laboratory equipments
1978 Cancelation of License Agreement with British WIX FILTER Company.
1995 Change on the ownership of the company. Current owners purchased the company at all.
1999 Certification of production system is in conformity with TS-EN-ISO 9002 Production
System Quality Standards.
2000 Start significant investment program for the new technological machinery and laboratory
equipments to reach capacity and quality improvements.
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HISTORY
2003 Certification of production system is in conformity with ISO/TS 16949:2002 and ISO
9001:2000 Production System Quality Standards.
2007 Start significant investment program for the new technological machinery and laboratory
equipments to reach capacity and quality improvements.
2007 Having Sub-industry quality award by TOFAS – FIAT.
2009 Quality Management is improved to be Integrated Management System and Certification of
environmental system is in conformity with ISO 14001:2004 Environmental Management System
2010 The new production plant construction is completed. The covered space reach up to
38.000m2 on total 80.000m2.
2011 Investment is completed for 80% and production is in order.
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ORGANIZATION CHART
7
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HUMAN RESOURCES
73
HUMAN RESOURCES BY FIGURES
Staff in Administration
73
Employees in Production
494
TOTAL
567
494
Staff in Administration
Employees in Production
8
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CORPORATE VISIONS
With the Total Integrated Management Philosophy;
To improve the leading position in Turkish Industry and meet the
expectations of social partner by high level of success.
To take place among the first 10 filter manufacturing companies
( in terms of production capacity ) in all over the World.
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CORPORATE QUALITY &
ENVIROMENTIAL POLICIES
We are aware of our responsibility toward to environment
We are concentrated to improve the corporate productivity
To improve the satisfaction of social partners
To optimize the cost to be competitive always
To be leading in filter production
To be a global supplier in the world markets
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INVESTMENTS
Million $
15
4
1
1,5
1,5
1,8
1
1,6
1,8
2
2,1
1,8
1,8
1
1,6
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
Total : 39,50 Million $ in 15 years
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MAIN SUPPLIERS
STEEL
EREGLI DEMIR & CELIK FACTORIES => TURKEY
FILTER PAPERS
AHLSTROM GROUP => ITALY (BOSSO) & SPAIN (LA PAPELERA)
H & V – HOLLINGSWORTH & VOSE GROUP => GERMANY (J.C. BINZER) & ENGLAND
GESSNER GmbH => GERMANY
CHEMICALS
BAYER AG. => GERMANY
HENKEL => GERMANY
GASKETS & PLASTIC PARTS
YETISEN GROUP => TURKEY
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BUSINESS FIELDS
AUTOMOTIVE
HEAVY DUTY & INDUSTRIAL APPLICATIONS
AGRICULTURAL VEHICLES & EQUIPMENTS
INDUSTRY OF DEFENSE
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R & D DEPARTMENT
2012
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R & D - THE SOFTWARES
•
•
•
•
•
•
•
AUTOCAD
CATIA
SOLIDWORKS
ANLSYS FLUENT
ANLSYS STRUCTURAL
ANLSYS DESIGN MODELS
AUTODESK MOLDFLOW ADVISER
(Computational Fluid Dynamics Solver)
(Strenght Analysis of All Types excluding Thermal Stress)
(Makes CAD drawing file ready to Analysis)
(Simulate Plastic Molding Time)
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PRODUCTS : COMPLETE FILTERS
COMPLETE AIR FILTER
COMPLETE FUEL FILTER
COMPLETE OIL FILTER
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DESIGN EXAMPLES – FUEL FILTER
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DESIGN EXAMPLES – AIR FILTER
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DESIGN EXAMPLES –INDICATOR FOR AIR
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PRODUCTS : FILTER ELEMENTS
WIDE RANGE
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LABORATORY
2012
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NORMS FOR FUEL FILTERS
•
•
•
•
•
•
ISO 4020
ISO 16889
ISO 16438
ISO 4548-12
ISO 16332
ISO 9227
•
•
•
•
•
TS 4333
DIN 50021
ASTM 3117
T.İM.7.056
T.İM.7.094
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NORMS FOR OIL FILTERS
•
•
•
•
•
•
•
ISO 4548 – 1
ISO 4548 – 3
ISO 4548 - 4-12
ISO 4548 – 6
ISO 4548 – 7
ISO 4548 – 9
ISO 4548-12
•
•
•
•
•
•
•
ISO 16889
ISO 16438
T.İM.7.218
T.İM.7.350
T.İM.7.076
T.İM.7.077
T.İM.7.078
•
•
•
•
•
T.İM.7.079
T.İM.7.081
T.İM.7.082
T.İM.7.094
TS 7407
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NORMS FOR AIR FILTERS
•
•
•
•
•
TS ISO 5011
T.İM.7.094
T.İM.7.095
T.İM.7.135
ISO 4548 – 7
•
•
•
•
•
JIS D 1601
ES-T10008
T.EYS.7.001
DIN 71460-1
DIN 71460-2
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NORMS FOR SEMI FINISHED PARTS
•
•
•
•
•
•
•
•
•
TS 391 EN ISO 9237
TS 4230 EN 24003
TS 4709
TS 37
ISO 37
ISO 9237
EN 24003
L.İM.25
T.İM.7.114
•
•
•
•
•
•
•
•
T.İM.7.118
T.İM.7.120
T.İM.7.147
T.İM.7.167
T.İM.7.173
T.İM.7.195
T.İM.7.369
T.KG.7.001
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NORMS THAT WE USED
• FIAT
• ISO
• RENAULT
• TS
• FORD
• DIN
• AGCO
• JIS (MITSUBISHI MOTORS
CORPORATION)
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GENERAL TESTS – RAW MATERIAL & SEMI PRODUCT
* FILTRATION ELEMENT (FILTER MEDIA) TEST
• MATERIAL THICKNESS AND WEIGHT
MEASUREMENT
• PORE SIZE DISTRUBITION , MICRON RATIO
AND AIR PERMABILITY TEST
• AIR PERMABILITY (FLOW) DETERMINATION
• LIQUID INTERACTIONS
• FLAME RESISTANCE RETARDENT
• BURST RESISTANCE MEASUREMENT
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GENERAL TESTS – RAW MATERIAL & SEMI PRODUCT
* METAL , RUBBER , SPLICER , POLYURETHANE
• STRENGTH ( SHORE A ) MEASUREMENT
• SPRING TENSION MEASUREMENT
• FILTER LIFE TEST
• PLATING (PAINT,GALVANIZE)
MEASUREMENT
THICKNESS
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GENERAL TESTS – RAW MATERIAL & SEMI PRODUCT
* METAL , RUBBER , SPLICER , POLYURETHANE
• FLUID SEPERATION
• SEPERATION OF SOLID AND FLUID
• SALT ( CORROSION ) TEST
• HEAT TESTS
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GENERAL TESTS
RAW MATERIAL & SEMI-FINISHED PRDUCT & PRODUCT
• IMPACT RESISTANCE TESTING
• STRAIN, BREAKING TEST
• LIQUID INTERACTION TEST
• ELEMENT LEAKAGE TEST
• BUBBLE TEST
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FUEL FILTER TESTS
V.2012
31 / 59
FUEL FILTER TESTS
• PRESSURE DROP MEASUREMENT
• FLOW RATE MEASUREMENT
• FILTER PART COLLAPSE TEST
• PRESSURE ENDURANCE TEST
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FUEL FILTER TESTS
•
•
•
•
•
•
MULTI-PASS TEST
EFFICIENCY TEST
WATER SEPERATION EFFICIENCY TEST
CAPACITY TEST
FILTER LIFE TEST
IMPULSE PRESSURE EFFICIENCY TEST
• HEAT TEST
• VIBRATION TEST
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OIL FILTER TESTS
V.2012
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OIL FILTER TESTS
• PRESSURE DIFFERENCE MEASUREMENT
• FLOW RATE MEASUREMENT
• FILTER PART COLLAPSE TEST
• EFFICIENCY (MULTI-PASS) TEST
• PRESSURE ENDURANCE TEST
• CHARACTERISTIC OF THE BY-PASS CIRCUITS
• ANTI-DRAIN VALF TEST
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OIL FILTER TESTS
• EFFICIENCY OF HOLDING PART TEST
• CAPACITY TEST
• FILTER LIFE TEST
• BURST PRESSURE MEASUREMENT
• IMPULSE PRESSURE EFFICIENCY TEST
• HEAT TEST
• VIBRATION TEST
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AIR FILTER TESTS
V.2012
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AIR FILTER TESTS
• FLOW RATE MEASUREMENT
• PRESSURE DIFFERENCE DETECTION
• FILTER COLLAPSE TEST
• EFFICIENCY TEST
• CAPACITY TEST
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AIR FILTER TESTS
COMPLETE FILTER LIFE TEST
•HEAT TEST
•VIBRATION TEST
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CABIN FILTER TESTS
V.2012
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CABIN FILTER TESTS
•
•
•
•
•
•
•
PRESSURE DIFFERENCE DETECTION
EFFICIENCY TEST
CAPACITY TEST
FLAME RESISTANCE TEST
HEAT RESISTANCE TEST
WATER RESISTANCE TEST
GAS ABSORPTION EFFICIENCY TEST
(FOR ACTIVATED CARBON MEDIA)
• FILTER LIFE TEST
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QUALITY REPORT
2012
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QUALITY CERTIFICATES
ISO/TS 16949 : Version 2
ISO 14001:2004
ISO 9001:2008
TSE ( ISO )
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PRODUCTS & CAPACITY
Spin-on Type Oil and Fuel Filters
12.000.000
Element Type Oil and Fuel Filters
10.000.000
P.U. Panel Type Air Filters
3.000.000
Round Type Air Filters
2.500.000
Heavy Duty Air Filters
2.500.000
Cabin (Pollen) Air Filters
2.500.000
Air Dryer Cartridges and Industrial
Filters
Total
1.500.000
Annual Capacity (million)
FILTER TYPE
12
10
8
6
4
2
0
34.000.000
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Annual Capacity (million)
CAPACITY IN USE
40
34
2012
30
16
17
18
20
10,5
12,5
21
14
18
2011 (84,7%)
23
2010 (85,7%)
19,5
2009 (77,7%)
10
2008 (73,5%)
2007 (65,6%)
0
Capacity
Production
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Million €
SALES - €
35
31,7
30
25
18,4
21,2
34,5
24,3
2007
20
2008
15
2009
10
2010
5
2011
0
EURO
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SALES – Qty.
60%
50%
40%
30%
OEM & OES
20%
Domestic
Export
10%
0%
2007
2008
2009
2010
2011
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PPM
20000000
15000000
10000000
5000000
0
2007
2008
2007
PPM
252
Sales Amount 10.500.000
2009
2008
262
12.500.000
2010
2009
180
14.000.000
2010
110
18.000.000
2011
2011
65
19.500.000
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DELIVERY PERFORMANCE
100,0%
77,8%
81,0%
88,0%
96,0%
98,0%
80,0%
60,0%
40,0%
20,0%
0,0%
2007
2008
2009
2010
2011
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REFERENCES – (OEM - OES)
BRAND
COMPANY
COUNTRY
OEM OES
ANTOR ,
LOMBARDINI
BMC
BMC
ANADOLU MOTOR A.Ş.
İSTANBUL
OEM
BMC SANAYİ TİCARET A.Ş.
BMC SANAYİ TİCARET A.Ş.
İZMİR
İZMİR
OEM
DAF - TIRSAN
DAF-TIRSAN
İSTANBUL
OES
DFM
MGY OTOMOTİV (DFM)
İSTANBUL
OES
ERKUNT
TRAKTÖR
ERKUNT TRAKTÖR SANAYİ A.Ş.
ANKARA
FAW
KOMSAN OTOMOTİV
İSTANBUL
FIAT
TOFAŞ (FIAT)
BURSA
OEM
FORD OTOSAN
HEMA ENDÜSTRİ A.Ş.
TEKİRDAĞ
OEM
OES
OES
OEM
OES
OES
OES
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REFERENCES – (OEM - OES)
BRAND
COMPANY
COUNTRY
OEM OES
GEELY
ANADOLU ARAÇLAR - GEELY
KOCAELİ
GM
GM
HATTAT
TRAKTÖR
HİDROMEK İŞ
MAK.
GENERAL MOTORS COMPANY
GENERAL MOTORS COMPANY
GERMANY
SPAIN
OEM
OEM
HATTAT TARIM MAK. AŞ.
TEKİRDAĞ
OEM
OES
HİDROMEK A.Ş.
ANKARA
OEM
OES
HMF
HMF - HYUNDAI İŞ MAKİNALARI
İSTANBUL
HYUNDAI
HYUNDAI ASSAN OTOMOTİV
KOCAELİ
OEM
ITMCO TRAKTÖR
ITMCO İRAN
IRAN
OEM
JCB
JCB
ENGLAND
OES
OES
OES
OES
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REFERENCES – (OEM - OES)
BRAND
COMPANY
COUNTRY
OEM OES
JOHNDEERE USA
UZEL A.Ş.
İSTANBUL
OEM
KARSAN
KARSAN OTOMOTİV
BURSA
OEM
KATO , LIUGONG
UYGUNLAR A.Ş. - KATO - LIUGONG
İSTANBUL
OES
KIA
ÇELİK MOTOR A.Ş. - KIA
KOCAELİ
OES
KOMATSU
TEMSA A.Ş. - KOMATSU
KOCAELİ
OES
LADA
ANADOLU ARAÇLAR - LADA
KOCAELİ
OES
MACK
FRAM FİLTER COMPANY
USA
OEM
MF TRAKTÖR
AGCO GROUP - US
BRAZIL
OEM
OES
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REFERENCES – (OEM - OES)
BRAND
COMPANY
COUNTRY
OEM OES
MITSUBISHI
TEMSA A.Ş. - MITSUBISHI
İSTANBUL
MST İŞ MAKİNA
SANKO MAKİNA A.Ş.
GAZİANTEP
OEM
OES
NEW HOLLAND , CASE IH
NEW HOLLAND
NEW HOLLAND
TÜRK TRAKTÖR
CNH GRUP
CNH GRUP
ANKARA
BRAZIL
ITALY
OEM
OEM
OEM
OES
PANCAR MOTOR
PANCAR MOTOR
İSTANBUL
OES
PEUGEOT
PEUGEOT OTO A.Ş.
İSTANBUL
OES
RENAULT
OYAK RENAULT OTO. FAB. A.Ş.
İSTANBUL
OES
SAME ,DEUTZ-FAHR
ŞAHSUVAROĞLU
BALIKESİR
OES
SUZUKI
SUZUKI OTOMOTİV PAZ. VE TİC.
A.Ş.
KOCAELİ
OES
OES
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REFERENCES – (OEM - OES)
BRAND
COMPANY
COUNTRY
OEM OES
TATA
İSOTLAR GRUP
İSTANBUL
OES
TEMSA
TEMSA A.Ş. - OTOBÜS
ADANA
OES
TOYOTA
TOYOTA İSTİF MAKİNALARI
İSTANBUL
OES
TÜMOSAN
TRAKTÖR
ALÇELİK A.Ş.
İSTANBUL
OEM
OES
UZEL TRAKTÖR
MERKOTEK A.Ş.
İSTANBUL
OEM
OES
VALTRA , HATTAT
HATTAT TARIM MAKİNALARI
TEKİRDAĞ
OEM
OES
VOLVO GREYDER
BALTACIOĞLU MÜH.
ANKARA
OES
FLASH ,
VALPADANA
YAĞMUR TARIM
İSTANBUL
OES
YAVUZ MOTOR
YAVUZ MÜHENDİSLİK
ANKARA
OES
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COUNTRIES WE EXPORT
Güzelçay Mah. Şht. Cahit Tütüncü Cd. No:8
AKÇAY/İSKENDERUN
Tel : +90 326 626 2080 (pbx)
Fax : +90 326 626 2086 – 87 (pbx)
www.filfilter.com
[email protected]
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CONTACT
Address
Guzelcay Mah. Sehit
Tutuncu Cd. No:8
AKCAY , ISKENDERUN
Phone
+90 326 626 2080
Fax
+90 326 626 2086
Website
www.filfilter.com.tr
E-Mail
[email protected]
56 / 59
Cahit
PICTURES FROM THE PLANT
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PICTURES FROM THE PLANT
58 / 59
THANK YOU
2012
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