Hier finden Sie die Präsentationsdatei

1
Geographical Location
Coğrafi Konum
From Istanbul to Sivas approximate 10 hours by the taxi,
one hour by the plane
2
TOTAL LAND/TOPLAM ALAN
COVERED AREA/KAPALI ALAN
: 195.500 m²
: 62.558 m²
FUTURE
FUTURE
NEW
NEW
FOUNDRY
MACHINING
3
EMPLOYEES / ÇALIŞANLAR
SENIOR MANAGERS AND ENGINEERS / ÜST DÜZEY YÖNETECİ VE MÜHENDİSLER
: 17
OTHER MANAGERS /DİĞER YÖNETİCİLER
: 22
TECHNICIANS /TEKNİKERLER
: 16
QUALITY DEPARTMENT PERSONS / KALİTE BÖLÜMÜ PERSONELİ
: 24
OTHER WORKERS / DİĞER OPERATÖRLER
: 307
TOPLAM / TOTAL
: 386
4
EMPLOYEES’ EDUCATION
ÇALIŞANLARIN EĞİTİM DÜZEYİ
140
(% 36)
120
100
80
(% 26)
(% 24)
(% 14)
60
40
20
0
PRIMARY 5 YEARS İLKOKUL 5 YILLIK
PRIMARY 8 YEARS İLKOKUL 8 YILLIK
HIGH SCHOOL - LİSE
HIGHER EDUCATION YÜKSEK OKUL
5
SALES USD
R&D CENTER
HAS 6th PLACE
IN TURKEY
IN TERMS OF
PROJECT
CAPABILITY
7
TO EXPORT TO 42 COUNTRIES IN 6 CONTINENTS
6 KITADA 42 ÜLKEYE İHRACAT
8
PRODUCT RANGE/ ÜRÜN ÇEŞİTLİLİĞİ
INVESTMENT PLAN
YATIRIM PLANI
10
ESTAS AWARDED WITH 3 NEW PROJECTS
11
CREDIT RATING REPORT
EXIMBANK CREDIT LIMIT
13
PRODUCTION METHODS & CAPACITY
ÜRETİM YÖNTEMLERİ VE KAPASİTE
 3 DIFFERENT PRODUCTION METHODS ARE USED IN ESTAS CAMSHAFT PLANT.
CAST IRON METHOD, ASSEMBLED CAMSHAFT METHOD AND STEEL MACHINING METHOD.
 ESTAŞ KAM MİLİ FABRİKASINDA 3 FARKLI ÜRETİM METODU KULLANILMAKTADIR. DÖKÜM
YÖNTEMİ, MONTAJLI KAM MİLİ YÖNTEMİ VE ÇELİK İŞLEME YÖNTEMİ.
ABOUT 2.000 DIFFERENT CAMSHAFTS UP TO 3.000 MM LENGTH WITH STEEL AND
CHILLED/DUCTILE IRON.
YAKLAŞIK 2.000 FARKLI KAM MİLİ 3.000 MM UZUNLUKTA ÇELİK VE CHILL/SFERO DÖKÜM
MALZEMEDEN İŞLENEBİLMEKTEDİR.
14
FOUNDRY / DÖKÜM
ESTABLISHMENT YEAR-KURULUŞ YILI
: 1991
LAND-ALAN
: 15.078 m²
COVERED-KAPALI ALAN
: 7.136 m²
CAPACITY-KAPASİTE
: 20.000 TONS / YEAR-YILDA 20.000 TON
EMPLOYEES –ÇALIŞAN
: 100
PRODUCTS-ÜRÜNLER
: CHILLED- DUCTILE- GRAY CASTING /
CHİLL-SFERO-GRİ DÖKÜM
15
PRODUCTION METHOD
ÜRETİM METODU
THE FOUNDRY HAS WORLD-CLASS EXPERTISE IN PRODUCING CHILL CASTINGS.
A METHOD OF HARDENING WEAR SURFACES DURING THE CASTING PROCESS
CHILL DÖKÜM ÜRETİMİNDE DÜNYA STANDARTLARINDA UZMAN. AŞINMA
YÜZEYLERİNİN DÖKÜM SIRASINDA SOĞUTULARAK SERTLEŞTİRİLDİĞİ BİR METOD
16
PRODUCTION METHOD
ÜRETİM METODU
Classical weight reduction with Quartz tube
Samples for Shell core casting
Shell core application has 15 % weight advantage
according to Quartz tube application
17
CAMSHAFT MACHINING
PLANT
ESTABLISHMENT YEAR / KURULUŞ
: 1977
CAPACITY/ KAPASİTE
: 3.000.000 PCS / YEAR-YILDA 3.000.000 ADET
EMPLOYEES /ÇALIŞAN
: 259
PRODUCTS /ÜRÜNLER
: KAMMİLİ / CAMSHAFT,
KÜLBÜTÖR MİLİ / ROCKER SHAFT
BALANS MİLİ / BALANCE SHAFT
MATERIAL USED/KULLANILAN MALZEMELER
: CHILLED AND DUCTILE IRON, STEEL /
CHİLL VE SFERO DÖKÜM, ÇELİK
18
CAMSHAFT MACHINING
PLANT
19
CAMSHAFT MACHINING
PLANT
20
ASSEMBLED PRODUCTION
Knurling operation is applied on the surface of end
piece by Estaş.
Broaching operation for cams is done in order to
increase strength of the cams on tube by ESTAŞ.
Each tube has a hexagonal section formed by
cold-pressing technique and Knurling
operation is applied by ESTAŞ.
21
ASSEMBLED PRODUCTION
Cam and journal ring parts assembled to tube by broaching..
Sprocket tube will be assembled by close fit.
22
PRODUCTS / ÜRÜNLER
The Estas machining plant includes the latest automated equipments in use
today - multi-axis mills, drills, lathes, grinders, and super-finishers with
inspection and quality-control check-stations throughout the plant.
Steel Camshaft / Çelik Kam Mili
SAE 8620H, SAE 1050, 16MnCr5
23
HEAT TREATMENT
EMPLOYEES
ENGINEERS / MÜHENDİSLER
:2
TECHNICIANS /TEKNİKERLER
:1
QUALITY DEPARTMENT PERSONS / KALİTE BÖLÜMÜ PERSONELİ
:1
OTHER WORKERS / DİĞER OPERATÖRLER
:9
TOPLAM / TOTAL
: 13
24
HEAT TREATMENT CAPACITY
MAX. CEMENTATION CAPACITY
DIA.150 mm LENGTH 1200 mm
MAX. INDUCTION HARDENING
CAPACITY DIA.150 mm LENGTH
1800 mm
GAS CARBURAZING FURNACE
:7
DEEP FREEZING
:3
INDUCTION HARDENING FURNACE : 3
TEMPERING FURNACE
:1
ANNEALING FURNACE
:1
MANGANESE PHOSPHATE BATH
:1
COPPER PLATING BATH
:1
CRACK CONTROL STATION
:1
TOPLAM / TOTAL
: 18
25
RESEARCH AND DEVELOPMENT
SECTION
OPENING OF
: 11.08.2011
TOTAL AREA
: 1540 m²
RESEARCHER
: 16
TECHNICIAN
: 40
SUPPORT STUFF
: 6
TOPLAM / TOTAL
: 62
26
DEPARTMENT OF EDUCATION
EĞİTİM BÖLÜMÜ
27
QUALITY CONTROL DEVICES
28
STOCK AREA
29
LEAN PRODUCTION SYSTEM
30
CERTIFICATES
31
CERTIFICATES
32
CERTIFICATES
33
UNIVERCITY EDUCATION
PARTNERSHIP PROGRAM
34
AWARDS / ÖDÜLLER
35
AWARDS / ÖDÜLLER
36
O.E.M. CUSTOMERS
O.E.M. MÜŞTERİLERİMİZ
DENMARK/DANİMARKA
ENGLAND/İNGİLTERE
GERMANY/ALMANYA
GERMANY/ALMANYA
AUSTRIA
FRANCE/FRANSA
RUSSIA
INDIA
TURKEY/TÜRKİYE
TURKEY/TÜRKİYE
TURKEY/TÜRKİYE
TURKEY/TÜRKİYE
SWEDEN/İSVEÇ
USA/ABD
USA/ABD
POLLAND
ITALY
ROMANIA
BRASIL
ARGENTINA
BUKH DIESEL
RICARDO
AUDI /BOSCH
JENBACHER
BOSCH
PSA/RENAULT
AVTOVAZ
TATA/RENAULT/MAHABAL/MAHINDRA
OYAK-RENAULT
TÜMOSAN (FIAT)
TÜRK TRAKTÖR (FIAT)
FORD
SCANIA
CUMMINS-WOODWARD-CATERPILLAR
GE-WAUKESHA
FIAT
FIAT
DACIA
IVECO LATIN
PSA
37
O.E.M. CUSTOMERS
O.E.M. MÜŞTERİLERİMİZ
MILESTONES

1977- Establishment of Estas camshafts / Estaş Kam mili fabrikasının kuruluşu

1991- Opening of casting plant / Döküm Fabrikasının açılışı

1997- Receipt of first Quality Document (ISO 9001) / İlk Kalite Belgesinin alınması (ISO 9001)

2004- ISO/TS 16949 certification

2005- First Fuel Pump Camshafts production to original producer / Orijinal üreticiye ilk yakıt
pompa millerinin üretimi

2011- Opening of inhouse gas carburizing units / Gaz karbürizasyon ünitelerinin açılışı

2011 - Establishment of R&D Center certification by Goverment incentive program

2012 – Starting of INOTECH 12K Lean Production studies / INOTECH 12K Yalın Üretim
Çalışmalarına başlanması

2012- ISO 14001 Environmental Management Systems / Çevre Yönetim Sistemi

2012 - OHSAS 18001 - Health & Safety Certification / OHSAS 18001 İş Sağlığı ve Güvenliği
39
XPI PROJECT
PERFORMANCE
40
DELIVERY
PERFORMANCE
41
42