Tumay Catalogue.

Transkript

Tumay Catalogue.

TÜMAY’S PRODUCT
CATALOGUE INDEX PAGE
A) SWPM-SPIRALLY WELDED PIPE MACHINE
3
B) PIPE HYDROSTATIC TESTING MACHINE
25
C) MATERIAL HANDLING SYSTEMS
31
D) PIPE END BEVELING MACHINE
41
E) PIPE END EXPANDING MACHINE
48
F) OFFLINE SKELP END WELDING MACHINE
57
www.tumaymakina.com.tr
1
TÜMAY’S PRODUCT
CATALOGUE INDEX PAGE
2
G) CEMENT MORTAR LINING SYSTEMS
62
H) PIPE INSIDE CLEANING SYSTEMS
69
J) PIPE COATING AND LINING SYSTEMS
74
K) OFFLINE ULTRASONIC TESTING SYSTEMS
78
L) COIL PREPARATION STAND
87
M) PIPE END CLEANING MACHINE
90
SWPM-SPIRALLY WELDED
PIPE MACHINE
TÜMAY’S
NEW SWPM
TÜMAY’S SWPM 2540 IN ÖZBAL PIPE/MERSIN-TURKEY-YEAR 2010
TÜMAY’S COMMISSIONING TEST IN ISKENDERUN FOR NOKSEL ESPANA SWPM 2540, YEAR 2012
3
SPIRALLY WELDED PIPE MACHINE
SWPM TECHNICAL SPECIFICATIONS:
Specification
Min. Dimension
Max. Dimension
Unit
Pipe Diameter
610
2540 and up to 3048
mm
Wall Thickness
6
25.4
mm
Spiral Angle
45°
82°
Degrees
Production Speed
Max
3.5
m/min
Pipe Length
Max
24
m
Coil Outside Diameter
1200
2100
mm
Coil Inside Diameter
600
700
mm
Coil Width
750
2000
mm
Coil Weight
max
40
tons
Pipes
Spirally Welded Steel Pipe Conveying Water, Oil and Gas
Related Standard
Material Grade
Complying with API 5L and AWWA C200
X80 and up to X100
Specifications of TUMAY’s Systems are flexible and please demand customized specifications
4
UNCOILER
5
STRAIGHTENER
6
SIDE GUIDES
7
CROSS SEAM
WELDING MACHINE
8
STRIP EDGE
MILLING MACHINE
9
MAIN DRIVE
10
PREBENDER
11
PIPE MACHINE
VERTICAL SUPPORT
12
PIPE MACHINE
PIPE FORMING
GROUP
13
I.D. WELDING THREE
ROLLS MECHANISM
14
PIPE MACHINE
PIPE FORMING
MAIN PRESS
15
PIPE MACHINE
BOTTOM PRESS ROLL
16
UPPER PRESS ROLLS
17
FORMING GROUP
CURTAIN
18
EXTERNAL TUBE GUIDE
19
EXTERNAL
WELDING MAST
20
V-SUPPORTS
21
PIPE PLASMA
CUTTING STATION
22
PIPE BOTTOM
SUPPORT ROLLS
23
TÜMAY’S ASSEMBLY LINE WORKSHOP/ISKENDERUN-TURKEY 2012
PIPE RUN-OUT
SECTION
24
HYDROSTATIC
TESTING MACHINE
MAIN COMPONENTS OF HYDROSTATIC TESTING MACHINE
—TENSION BEAMS
—HYDRAULIC PRESSURE HEAD ASSEMBLY
—FIXED HEAD ASSEMBLY
—WATER CHARGE, PRESSURE AND VENTILATION STATION
—PIPE HANDLING AND POSITIONING SYSTEM
—CONTROL UNIT
TUMAY’S 2500 TONS HYDROTESTER/NOKSEL ESPANA 2011 COMMISSIONING WORKS
25
HYDROSTATIC TESTING MACHINE
HYDRAULIC UNITS
26
PIPE HANDLING
SYSTEMS
27
HYDRAULIC
PRESSURE PISTONS
28
PIPE UNDER
HYDROSTATIC
PRESSURE TEST
29
TECHNICAL SPECIFICATIONS
Specification
Min. Dimension
Max. Dimension
Unit
Pipe Diameter
406
2540 and up to 3048
mm
Pipe Wall Thickness
6
25.4
mm
Pipe Length
4
20
mt.
Testing Capacity
Operating Pressure
Max. 300
bar
Max. Closing Power
2500 and up to 3000
tons
Related Standard
Complying with API and AWWA
For Pipes
30
10 pipes/hour For ɸ1016x12x14000 mm
SSAW and ERW
PIPE TRANSFER
MATERIAL HANDLING SYSTEMS
PIPE TRANSFER
CONVEYORS
USED TO TRANSFER PIPES FROM ONE UNIT TO ANOTHER
31
PIPE TRANSFER
RAILS & STANDS
USED TO CARRY AND TRANSFER PIPES INSIDE THE PLANT
PIPE FLOWS IN DOWN SLOPE DIRECTION
32
PIPE STOP INDEX
MECHANISM
USED TO STOP AND TRANSFER PIPES INSIDE THE PLANT
ACTUATED BY A HYDRAULIC PISTON
33
PIPE LET-DOWN
ARM
USED TO STOP AND LOWER PIPES ON PIPE TRANSFER RACKS
34
PIPE KICK-OUT
ARM
USED TO CARRY AND KICK PIPES ON PIPE TRANSFER RACKS
35
ANTI-ROLL BACK
MECHANISM
USED TO CARRY AND KICK PIPES ON PIPE TRANSFER RACKS
USED TO STOP AND PREVENT PIPES
TO ROLL IN REVERSE FLOW DIRECTION
36
PIPE TURNING
ROLLS
USED TO ROTATE PIPES IN DESIRED DIRECTION
37
PIPE HANDLING
CART
USED TO TRAVEL PIPES INSIDE THE PIPE PLANT
PIPE HANDLING CART
38
COIL HANDLING
CART
39
Specification
Min. Dimension
Max. Dimension
Unit
Pipe Diameter
406
2540 and up to 3048
mm
Pipe Wall Thickness
4
25.4
mm
Pipe Length
6
24
mt.
Related Standard
For Pipe Plants
40
Complying with API
SSAW, ERW
PIPE END BEVELING
MACHINE
BEVELING
HEAD
41
PIPE END BEVELING MACHINE
DOUBLE HEAD
BEVELING
GENERAL VIEW
TÜMAY produces two types of Beveling Machine;
-Single Head Beveling Machine, which bevels one end of pipes
-Double Head Beveling Machine, which bevels both ends of pipes
42
BEVELING HEAD
43
PIPE
HANDLING
GROUP
44
HYDRAULIC
UNITS
Hydraulic Unit
Pipe Up-Down Pistons
45
BEVELED
PIPE END
46
Specification
Min. Dimension
Max. Dimension
Unit
Pipe Diameter
406
2540 and up to 3048
mm
Pipe Wall Thickness
6
25.4
mm
Pipe Length
6
18
mt.
Material Grade
Related Standard
X70 and Up to X100
Complying with API
47
PIPE END EXPANDING
MACHINE
GENERAL
VIEW
TÜMAY’S PIPE END EXPANDING MACHINE IN TZINOROT PIPE/ISRAEL
SYSTEM COMPONENTS:
-Main Body with Expansion Blocks-8 Total
-Main Cylinder Diameter: 600 mm, Stroke 725 mm
-Expansion Block Cylinders-For each block one cylinder, 8 Total
-Electrical and Hydraulic Systems
-Electrical Control Panel
-Pipe Handling Equipment
48
PIPE END EXPANDING MACHINE
PIPE HANDLING
EQUIPMENT
49
EXPANSION
HEAD
50
EXPANSION
HEAD
51
EXPANSION
BLOCKS
52
EXPANSION
BLOCKS
EXPANSION BLOCKS MOUNTED ON PIPE EXPANDING HEAD
TO EXPAND PIPE END WITH DIAMETER 2032 mm.
53
PIPE END
EXPANDER
54
HYDRAULIC
CYLINDERS
LIFTING CYLINDERS
MAIN HYDRAULIC CYLINDER
55
PIPE END EXPANDING
MACHINE
Specification
Min. Dimension
Max. Dimension
Unit
Pipe Diameter
609
3048
mm
Wall Thickness
6
25.4
mm
Pipe Length
6
25
mt.
Material Grade
Max, Hydraulic Pressure
Expansion Type
Related Standards
Up To X80
300 bar
Cylindrical, Spherical
Complying with API and AWWA
56
OFFLINE SKELP END
WELDING MACHINE
Specification
Min. Dimension
Max. Dimension
Unit
Pipe Diameter
406
2032
mm
Wall Thickness
6
25.4
mm
Pipe Length
8
12
mt.
Standard
Complying with API 5L
Material Grade
Up To X80
Specifications of Tumay’s Systems are flexible and please demand customized specifications
57
OFFLINE SKELP END WELDING MACHINE
WELDING HEAD
GROUP
&
CANTILEVER
LIFTING GANTRY
58
GENERAL VIEW
59
WELDING
HEAD
60
WELDING HEAD
MECHANICS
CUSTOMER SUPPLY OR DESIRED VENDOR IS SUPPLIED OPTIONALLY
61
CEMENT MORTAR
LINING SYSTEMS
SYSTEM COMPONENTS:
1-LANCE AND LANCE CARRIAGE CART
2-PIPE TURNING & LOADING GROUP
3-PIPE END GUIDING EQUIPMENT
4-PIPE END COVERS
5-CEMENT PUMP & BLOWER UNIT
6-BATCH PLANT-Customer Supply
PIPE TURNING WHEELS
62
CEMENT MORTAR LINING SYSTEMS
BATCH PLANT
BATCH PLANT-CUSTOMER SUPPLY-OPTIONAL
63
PIPE TURNING
&
LOADING GROUP
64
PIPE ON HANDLING WHEELS
PIPE END
SUPPORT ROLL
PIPE END GUIDE
65
CEMENT LINING
TURNING ROLLS
66
CEMENT LINED
PIPE
67
CEMENT MORTAR LINING
SYSTEMS
TECHNICAL SPECIFICATIONS OF CEMENT MORTAR LINING SYSTEM
Specification
Min. Dimension
Max. Dimension
Unit
Pipe Diameter
609
3048
mm
Wall Thickness
6
25
mm
Pipe Length
6
16
m
Lining Thickness
12
21
mm
(depending on pipe dia., length& lining
thickness)
100
300
m2 / hour
Related Standards
Complying with AWWA C 205, BS 534
Lining Capacity
Specifications of TUMAY’s Systems are flexible and Please demand customized specifications
68
PIPE INSIDE CLEANING
MACHINE
GENERAL
VIEW
69
PIPE INSIDE CLEANING MACHINE
70
71
72
Specification
Min. Dimension
Max. Dimension
Unit
Pipe Diameter
16
80
inches
Wall Thickness
6
25.4
mm
Pipe Length
8
12
mt.
Standard
Complying with API
Material Grade
Up To X80
Specifications of Tumay’s Systems are flexible and please demand customized specifications
73
PIPE COATING&LINING
SYSTEMS
EPOXY LINING
APPLICATION
74
PIPE COATING&LINING SYSTEMS
EPOXY LINING
PIPE HANDLING
CART
75
EPOXY LINING
SPRAYING LANCE
&
LIFTING FRAME
76
TECHNICAL SPECIFICATIONS OF PIPE COATING&LINING SYSTEMS
Specification
Min. Dimension
Max. Dimension
Unit
Pipe Diameter
6
120
inches
Wall Thickness
6
25.4
mm
Pipe Length
6
18
m
Related Standards
DIN 30670
Material Grade
UP To X80
Specifications of TUMAY’s Systems are flexible and Please demand customized specifications
77
OFFLINE ULTRASONIC
TESTING SYSTEMS
ERW PIPE UT
MACHINE
78
OFFLINE ULTRASONIC TESTING SYSTEMS
TYPICAL SYSTEM COMPONENTS OF OFFLINE UT MACHINE:
1-UT MAST/CANTILEVER LIFTING FRAME
1.1-Electric Motor/Reducer
1.2-Flexible Cable Tray
1.3-Electrical System Cables
1.4-Linear Guide ways
1.5-Linear Ball Bearing
1.6-Limit Switches
2-PROBE HOLDER ASSEMBLY
2.1-Probe Holder Mechanics
2.2-Servo Motor/Reducer
2.3-Screw Rod and Nut
2.4-Pipe Ends Sensor
2.5-Laser Light
2.6-Probe Holder with air cylinder
2.7-Assembly Up-Down movement air cylinder
2.8-Coupling Water Hose for Probe Holder
2.9-Air Hose/Valve for Probe Holder
2.10-Assembly Balance Air Cylinder
2.11-Limit Switches
2.12-Cylindircal guide ways for assembly Up-Down movement
2.13-Linear Ball Bearing for assembly Up-Down movement
3-WELD SEAM CENTER AUTO TRACKING MECHANISM
3.1-High Sensitive CCD Camera
3.2-Red Light
3.3-Connection Rods and Accessories
4-COUPLING WATER DISTRIBUTION SYSTEM
4.1-Degassing Water Tank and its Hoses
4.2-Water Distribution Piping
4.3-Solenoid Valve
4.4-Flexible Water Hoses
5-PAINT MARKING EQUIPMENT
5.1-Pressurised Paint Tanks
5.2-Pressurised Solvent Tanks
5.3-Automatic Spray Guns
5.4-Pneumatic Hoses for fluids (Air, Paint and Solvent)
5.5-Control Valves and Fittings
6-MCC&PLC-OPERATOR CONTROL PANEL
7-PNEUMATIC AIR CONTROL PANEL
8-HAZ, WELD AND LAMINATION INSPECTION PROBES-Customer Supply-Optional
9-UT SYSTEM ELECTRONICS-Customer Supply-Optional
79
ERW PIPE ON
SYSTEM
DURING TESTING
80
PROBE HOLDER
ASSEMBLY
81
CANTILEVER
LIFTING FRAME
82
WELD SEAM CENTER
AUTO TRACKING
83
COUPLING WATER
DISTRIBUTION
84
PAINT MARKING
EQUIPMENT
85
OFFLINE ULTRASONIC
TESTING SYSTEMS
Specification
Min. Dimension
Max. Dimension
Unit
Pipe Diameter
406
3048
mm
Wall Thickness
6
25,4
mm
Pipe Length
6
24
mt.
Material Grade
UT Configuration
Up To X80
HAZ, Weld, Body & End Lamination Defects
86
COIL PREPARATION
STAND
87
COIL PREPARATION STAND
COIL
PREPARATION
STAND
88
HYDROSTATIC
TESTINGSTAND
MACHINE
COIL PREPARATION
89
PIPE END CLEANING
MACHINE
90
PIPE END CLEANING MACHINE
91
92
Specification
Min. Dimension
Max. Dimension
Unit
Pipe Diameter
406
2540 and up to 3048
mm
Pipe Wall Thickness
4
25.4
mm
Pipe Length
6
24
mt.
Related Standard
For Pipe Plants
Complying with API
SSAW, ERW
93
WORLDWIDE REFERENCES
OF TÜMAY’S TECHNOLOGY
SWPM-SPIRALLY WELDED PIPE MACHINE
Year
2010
2012
2012
Company
ÖZBAL
NOKSEL
ISCO
Location
Turkey
Spain
Iran
Specification
610-2540 mm
610-2540 mm
610-2540 mm
HTM-HYDROSTATIC TESTING MACHINE
Year
2009
2010
2010
2012
Company
NOKSEL
ÖZBAL
NOKSEL
ORUMIEH
Location
Turkey
Turkey
Spain
Iran
Specification
406-2540 (2000 tons)
406-2540 (2000 tons)
406-2540 (2500 tons)
406-2540 (2500 tons)
PEBM-PIPE END BEVELING MACHINE
Year
2008
2008
2009
2010
2010
2011
2011
Company
ÖZBAL
ÖZBAL
NOKSEL
NOKSEL
ÖZBAL
MAZLUM
PETEK
Location
Turkey
Turkey
Turkey
Spain
Turkey
Turkey
Turkey
Specification
406-2032 mm
406-2032 mm
406-2540 mm (double head)
RTXM-REAL TIME X-RAY MACHINE
Year
2007
2007
2008
2009
2010
2010
2012
Company
HATBORU
NOKSEL
SOLTUCA
SOLTUCA
ERCİYAS
ÖZBAL
ISCO
Location
Turkey
Turkey
Venezuela
Venezuela
Venezuela
Turkey
Iran
Specification
406-2032 mm
406-2240 mm
406-1620 mm
406-1620 mm
406-2032 mm
406-2540 mm
406-2540 mm
REFERENCE LIST TABLE-1/3
94
PEEM-PIPE END EXPANDING MACHINE
Year
2007
2007
2007
2008
2008
2008
2008
2008
2008
2009
2010
2010
2010
Company
BORUSAN
ÖZBAL
HATBORU
ÖZBAL
ÖZBAL
NOKSEL
UFUK PIPE
EMEK PIPE
ÇAYIROVA
METCO
TOSÇELİK
EMEK
BORUSAN
Location
Turkey
Turkey
Turkey
Turkey
Turkey
Turkey
Turkey
Turkey
Turkey
Israel
Turkey
Turkey
Turkey
Specification
711-2032 mm (Spherical)
711-2240 mm (Spherical)
610-2032 mm
406-711 mm (Spherical Expansion)
89-273 mm (ERW)
711-3048 mm (Cylindrical Expansion)
PECM-PIPE END CLEANING MACHINE
Year
2006
2007
2009
Company
TUBERIA
NOKSEL
NOKSEL
Location
Mexico
Turkey
Turkey
Specification
406-1620 mm
406-2032 mm
406-2540 mm
SEMM-STRIP EDGE MILLING MACHINE
Year
2008
2008
2009
Company
ÖZEMEK
ÖZBAL
MAZLUM
Location
Azerbaijan
Turkey
Turkey
Specification
4-25 (3m/min)
4-25 (3m/min)
4-25 (3m/min)
PEWMM-PIPE EXTERNAL WELD MILLING MACHINE
Year
2009
2010
2011
Company
NOKSEL
METCO
STS Tubular
Location
Turkey
Israel
Spain
Specification
406-2540 mm
406-2540 mm
406-2540 mm
95
PUTM-PIPE ULTRASONIC TESTING MACHINE
Year
2006
2006
2007
2007
2008
2008
2008
2009
2009
2009
2009
2009
2009
Company
HATBORU
NOKSEL
NOKSEL
ÇAYIROVA
NOKSEL
BORDEM
UFUK PIPE
TOSÇELİK
TOSÇELİK
APC
AZIZ EUROPEAN
TUMEX
AMERON
Location
Turkey
Turkey
Turkey
Turkey
Turkey
Turkey
Turkey
Turkey
Turkey
KSA
KSA
Mexico
USA
Specification
406-2032 mm (online)
101-324 mm (offline & online)
406-2540 mm (offline)
89-273 mm (online ERW)
89-273 mm (offline ERW)
168-610 mm (online ERW)
406-2540 mm (online & offline SAW)
Year
2002
2003
2003
2004
2006
2007
2007
Company
HANSON
ACIPCO
SAFA
TUBERIA
SKYLINE
SOLTUCA
ÖZBAL
Location
USA
USA
Nigeria
Mexico
USA
Venezuela
Turkey
Specification
For Pipes Complying with API
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96

Tumay Catalogue.

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